MOD-WELD® Robotic Weld Cell
MOD-WELD® ARC Mate systems from APT Manufacturing Solutions provide advanced robotic welding solutions designed for high-volume production, complex part handling, and real-world training environments. Built around FANUC ARC Mate industrial robots, these systems deliver the power, precision, and repeatability required for modern fabrication.
These systems can be configured with multiple workstation designs to support a wide range of applications—from foundational robotic welding training to advanced manufacturing and workforce development programs.
Key Features
- FANUC ARC Mate industrial robots for high-performance welding
- Rockwell PLC and HMI interface with recipe management
- Fronius TPS/i or Miller Auto-Continuum™ power supply options
- Pre-engineered modular system for faster deployment
- Designed for repeatability, throughput, and weld quality
- Expandable with vision systems, seam tracking, and automation options
System Configurations
The fixed table configuration allows operators to load parts directly into a fixture while the robot remains in a safe position until the safety door is closed. This setup reinforces proper fixture setup, repeatability, and controlled robotic welding workflows.
Ideal for foundational training and consistent part production in both education and industrial environments.
The rotary table allows operators to load and unload parts outside the weld cell while the robot continues welding. Once complete, the table rotates to bring the next part into position.
This configuration demonstrates continuous operation, improved throughput, and reduced downtime—key concepts in modern manufacturing.
The H-Frame weld cell provides a robust, high-payload platform designed for welding larger or high-volume components.
This configuration is ideal for advanced training programs and industrial environments focused on heavy fabrication, structural components, and production efficiency.
The Ferris Wheel configuration uses a rotating fixture system that allows continuous part loading and unloading while the robot operates.
This setup is ideal for longer parts and helps demonstrate high-efficiency workflows, ergonomic handling, and advanced production strategies.
The headstock/tailstock configuration is designed for welding long and large components, providing controlled rotation and positioning of the workpiece during welding.
This system introduces advanced concepts such as coordinated motion, part orientation, and weld access for complex geometries.
Overview
MOD-WELD® ARC Mate systems can be configured with industry-standard welding power supplies to support a range of applications—from foundational training to advanced automated welding processes.
- Fronius TPS/i: Advanced, modular welding system that provides precise process control and supports high-level training in automated welding applications.
- Miller Auto-Continuum™: Delivers consistent arc performance and ease of use, making it well-suited for teaching repeatable robotic welding processes.
Power supply configurations can be selected based on material type, weld complexity, and program goals.
MOD-WELD® ARC Mate systems can be configured with advanced welding and robotic software options that help students and operators explore weld quality, process control, and adaptive robotic welding.
Fronius Welding Software
- LSC — Low Spatter Control: Helps produce high-quality weld seams with reduced spatter and improved deposition, giving learners a better understanding of how arc stability affects weld results.
- CMT — Cold Metal Transfer: Supports advanced welding applications such as thin materials, brazing, visual-quality welds, cladding, and WAAM concepts across materials including aluminum, steel, copper, titanium, and nickel alloys.
FANUC Robot Software
- TPW — Thick Plate Weld Package: Combines touch sensing and through-arc seam tracking, allowing users to see how robotic welding systems adjust to part variation and support consistent weld quality.
- Industrial robotic welding setup and operation
- Fixture design, part positioning, and repeatability
- Production workflow and throughput optimization
- Advanced welding processes and material applications
- Automation, robotics, and Industry 4.0 integration
- Community and technical college welding programs
- Advanced manufacturing and Industry 4.0 labs
- Workforce development and reskilling programs
- Industrial training centers
- High-volume production environments
Build a Complete Robotic Welding Program
MOD-WELD® ARC Mate systems provide a scalable path from foundational robotic welding training to advanced production-level automation. Tech-Labs can help you compare configurations and design a system that fits your training goals and facility requirements.
Need help choosing the right configuration? Our team can help align the system with your program, space, and workforce needs.































