Connected Smart Manufacturing System (CSM™)

CSM
Train Students on a Fully Integrated Smart Manufacturing Line
Industry 4.0 Training Systems
FANUC CNC & Robotics
APT Advanced Manufacturing
Smart Factory Training Systems
Industry 4.0 Training Systems
Industry 4.0 Training Systems
APT Advanced Manufacturing Trainers
APT Advanced Manufacturing Trainers
PLC/HMI | Pathway to CSM
PLx | Pathway to CSM

The Connected Smart Manufacturing System (CSM™) provides a comprehensive training platform that demonstrates how modern manufacturing lines operate—from raw material processing to finished product packaging and palletizing. Designed through collaboration between FANUC America, APT Manufacturing, and Rockwell Automation, the system introduces students to the technologies and workflows used in today’s automated production environments.

This advanced manufacturing training solution allows learners to explore robotics, CNC machining, PLC/HMI programming, machine vision, data analytics, and smart factory communications in a single integrated system. By simulating a fully connected production line, students gain hands-on experience with real industrial technologies and develop the troubleshooting and integration skills needed for modern manufacturing careers.

Industry-Relevant Manufacturing Skills

The CSM™ training system simulates a real-world production environment, allowing students to monitor part flow, configure production processes, and troubleshoot system faults. Using RFID tracking and laser marking for part verification, learners observe how products move through automated operations while analyzing performance and efficiency.

  • Robot programming and automation integration
  • PLC and HMI programming
  • 2D vision guidance and inspection
  • Industrial network communications
  • Manufacturing process optimization
  • Fault detection and troubleshooting
  • Industrial data analytics
  • Laser etching and serialization
  • Automated assembly, packaging, and palletizing
  • Recipe management and batch scheduling
  • Introduction to safety systems

Smart Manufacturing Line Operations

The system demonstrates how individual manufacturing processes connect to form a complete automated production line. Each operation is mounted on mobile carts that can be used together as a production cell or separated for focused classroom instruction.

  1. OP10 – Machine Tending: FANUC robot loads and unloads the CNC machining center.
  2. OP20 – Laser Etching / Serialization: Parts receive identification markings.
  3. OP30 – Assembly: Components are assembled using automated systems.
  4. OP40 – Packaging: Finished parts are packaged into containers.
  5. OP50 – Palletizing: Completed boxes are stacked and prepared for shipping.

Integrated Technologies

The CSM™ system integrates technologies commonly found in modern automated facilities, allowing students to learn how machines, robots, and control systems interact in a connected manufacturing environment.

  • FANUC industrial robots
  • FANUC ROBODRILL CNC machining center
  • Rockwell Automation CompactLogix or GuardLogix PLC control
  • Rockwell PanelView touchscreen HMI
  • SMC valve banks and pneumatics
  • RFID part tracking and serialization
  • Integrated air compressors and industrial networking
  • Safety interlocked entry doors and area scanning safety systems

FANUC Robotics Integration

Students program and operate industrial robots using FANUC controllers and the iPendant interface. The integrated iHMI interface provides step-by-step guidance, programming tools, and tutorials that simplify the learning process for new users.

  • LR Mate 200iD/7L
  • LR Mate 200iD
  • CRX-10iA Collaborative Robot
  • SR-6iA SCARA Robot

FANUC ROBODRILL CNC

The FANUC ROBODRILL α-D14MiB vertical machining center introduces students to CNC machining concepts including programming, setup, operation, and automation integration. The system delivers high precision machining with rapid tool changes and advanced motion control.

  • High-precision machining performance
  • 0.9-second tool change capability
  • Rigid machine design
  • Automation-ready architecture
  • Easy maintenance and operation

Rockwell Automation Controls

The system incorporates Rockwell Automation control hardware and software to teach industrial control system design, programming, and troubleshooting.

  • CompactLogix or GuardLogix PLC cell control
  • PanelView 10″ touchscreen interface
  • Remote configurable I/O points
  • Beacon light and system diagnostics
  • Program access port for engineering access
  • Area scan safety for robot work zones

Project-Based Learning

Students apply their knowledge through project-based learning activities that simulate real production scenarios. Instructors can introduce system faults, modify PLC logic, or add additional controls to challenge students to diagnose and resolve automation issues.

Curriculum, Certifications, and Software

The Connected Smart Manufacturing System supports a wide range of curriculum and certification pathways aligned with robotics, CNC machining, automation, and industrial networking careers.

  • FANUC robotics training and simulation exercises
  • Rockwell Automation Learning+ training courses
  • APT integration curriculum
  • Industrial networking and IIoT coursework
  • Robot programming and machine vision training

Industry Certifications

  • FANUC Certified Robot Operator and Technician
  • NIMS CNC Mill Programming and Operations
  • FANUC-Rockwell Level 3 Systems Integrator Certification
  • NOCTI FANUC Robotics Certifications

Preparing Students for Modern Manufacturing Careers

The CSM™ system exposes learners to the same technologies used in advanced manufacturing facilities worldwide. By combining robotics, CNC machining, industrial controls, machine vision, and smart factory connectivity, the system helps prepare students for careers in robotics, automation engineering, industrial maintenance, and smart manufacturing.

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