Amatrol’s Alternative Energy Learning System – Wind and Solar (850-AEC) covers basic alternative energy training through a combination of eLearning curriculum and hands-on experience.
Slashing costs, improving performance: Medical device development and manufacturing with the Stratasys Origin One
Case Study: Enventys Partners, a full-service, turnkey product launch agency, delivered end-use biocompatible devices, while avoiding the long lead time, high costs and design constraints of injection molding or CNC machining by printing with the Stratasys Origin One.
Producing Lightweight, Durable Robot Parts on Stratasys Origin One
Ghost Robotics™ produces four-legged autonomous unmanned robots with all-terrain stability that can operate in almost any environment. These quadruped robots are size-scalable, ultra-agile, high-endurance, and easy to program. Simple mechanical systems increase the robots’ durability, agility, and endurance. The robots’ modular design supports the efficient field swapping of any sub-assembly.
Challenge
Ghost Robotics needed to produce lightweight, durable parts, with a cosmetic surface finish, for its Spirit™ Series robot.
- The team needed to stay agile, shipping units to customers while maintaining the ability to iterate designs based on customers’ feedback.
- Injection molded parts and CNC machined parts were cost-prohibitive, had long lead times, and could not be easily iterated on.
- The company considered other 3D printing methods as a solution, but the parts weren’t isotropic the mechanical properties weren’t strong enough; and the surface quality was too rough for the parts to be given to customers.
Ongoing sustainment for aging aircraft components
The U.S. Air Force increasingly faces sustainment challenges, including cost, speed, and supply chain agility, when using traditional manufacturing methods to maintain aging aircraft components. The department often seeks innovative engineering solutions to keep aircraft aloft and to modernize the fleet. In 2020, they hosted an open competition to quickly find new and creative 3D printing solutions for the C3175 family of hydraulic line clamps. Thousands of these clamps are used in the Air Force’s F-16 aircraft, in areas like landing gear cavities, and they frequently fail after extended exposure to vibration, environmental chemicals, and heat cycling. Historically, these clamps have been injection molded or CNC machined from a phenolic material that off-gases toxic formaldehyde.
The Origin One printer is designed to be a safe and reliable rapid prototyping printer. Access to areas of the printer is potentially dangerous. Download the Stratasys Origin One Instruction for Safe Use.
InterPRO Helps Distek Serve More Customers with 3D Printed Adapters
InterPRO Additive Manufacturing Group, a service bureau, started as a 3D printing prototyping company and is seeing growth in production applications due to advancements in 3D print technology and materials. InterPRO’s client Distek, a leading manufacturer of laboratory testing instruments for the pharmaceutical and biotechnology industries, asked InterPRO to help them manufacture a motor adapter that would allow prospective customers to use Distek’s technology with customers’ existing motors. InterPRO used Stratasys’ Origin® One’s next-generation 3D printing hardware and software to print parts compatible with Distek’s bioreactor and their client’s devices. The parts had injection molded-like strength, consistency, and durability. The surface finish had an impressive, consumer-grade look and feel.
Distek’s challenge was to produce a motor adapter compatible with their proprietary bioreactor and their clients’ motors. However, the adapter design wasn’t easily manufacturable by CNC machining, injection molding, or even cast urethane. In addition, the company needed a fast turnaround to meet immediate customer needs for various adapter sizes in low volumes. High up-front tooling costs, long lead times, and low-volume demand ruled out traditional methods. As a result, InterPRO turned to 3D printing as a possible solution.
LOCTITE 3D 3172 is a durable photopolymer resin that enables functional parts production where high stiffness with a good surface finish and high impact resistance are required. Parts manufactured with this resin can be machined, tapped or polished.
LOCTITE 3D 3172 is compatible with various DLP machines.
Benefits:
- Tough & durable
- Superior impact strength
- Nice surface finish, machine-able
Ideal for:
- Manufacturing aids / Jigs & Fixtures
- Housings
- Insoles
HDT60 High Toughness Photoplastic
Matte Black, White, Clear
LOCTITE 3D 3843 is a semi-flexible resin with moderate temperature resistance HDT60, high impact strength, and versatility for various applications.
LOCTITE 3D 3843 is a high-strength engineering plastic with good impact resistance and surface finish. It is ideal for many different tooling applications on the production floor.
LOCTITE 3D 3843 displays high green strength and HDT enabling it to print accurately and function at room temperature. It is compatible with a broad range of DLP machines.
Benefits:
Ideal for:
HDT280 FST Photopolymer
Black
LOCTITE 3D 3955 is a halogen-free, high-performance, high-modulus material with excellent flexural and tensile physical properties.
LOCTITE 3D 3955 passes UL94 V-0 flammability requirements, and FST (AITM2-0002, AITM2-0007, AITM3-0005) and its high HDT allows it to withstand harsh environments with negligible deformation.
Parts printed with LOCTITE 3D 3955 showcase an excellent surface finish making it ideal for connector and interior parts for aerospace and rail.
Benefits:
- Fire Safety Material
- Halogen Free
- Excellent flexural and tensile physical properties
Ideal for:
- HVAC Components for Aircraft
- Clips and Plugs for Control Systems/Cabinets
- Connectors, Electronic Housings
HDT80 High Modulus Photo plastic
Black
LOCTITE 3D IND403 is a high-temperature resistance material that allows the production of parts with high surface quality and outstanding dimensional accuracy. It is ideal for tooling production for processes such as silicone casting, low-pressure molding, and open-mold PU molding. The material can withstand mechanical stresses while maintaining dimensional stability for multiple cycles for fast product development and rapid process iteration.
Benefits:
- High heat deflection temperature, HDT 80oC
- Tough with good dimensional stability
- Good surface finish
Ideal for:
- Tooling and molds
- Interior applications in automotive
HDT50 High Elongation Photoplastic
Black, Clear
LOCTITE 3D IND405 is a rigid, high-strength, high-elongation engineering material with outstanding impact resistance and excellent surface finish properties. This stiff and durable high-performance material is ideal for various tools on the production floor, including manufacturing aids and final parts such as housings and consumer goods applications. Parts can be printed with various DLP printers and machined, tapped, or polished for the final finish.
Benefits:
- High impact resistance with high elongation
- Easy to print (one-part material)
- Tough and Durable
- The toughest clear resin (only applicable for clear material)
- Functional Prototyping
Ideal for:
- Clear prototypes (clear version)
- Fluid routing & consumer goods prototypes
- Manufacturing aids/tools
- Housings
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Item Number:850-AEC -
For agriculture skills training, Amatrol offers training programs that feature a combination of learning methods to engage students' learning styles. Amatrol's training solutions include eLearning curriculum and hands-on, industrial-quality training systems for both industry and education settings. -
Item Number:950-HTB1Amatrol’s Basic Hydraulic Troubleshooting Learning System (950-HTB1) teaches how to troubleshoot hydraulic systems and components such as hydraulic motors, directional control valves, and cylinders. The knowledge gained from the 950-HTB1’s hardware and curriculum is extremely valuable for maintenance technicians within industries like manufacturing, automotive, agriculture, construction, and many more! This learning system will also serve as a solid foundation towards attaining certifications. -
Amatrol’s e-Learning program meets the challenge for flexible technical training by offering superb technical content depth as well as breadth, strong interactivity for skill development, and excellent assessment and student tracking through an intuitive, easy-to-use web portal. With 24 x 7 access, Amatrol’s eLearning program creates easy access to educational opportunities for technical skill development previously restricted to the classroom... -
Amatrol's eAssessment streamlines technical skills assessment and training with assessment tests to individually determine a CTE student's skill level in specific areas to dramatically improve training effectiveness and efficiency while reducing training cost and time. -
Online training is an essential tool in today’s workplace and educational institutions. Amatrol is increasing its already extensive online offerings with the introduction of eBooks. Amatrol’s eBooks are digital versions of its print-based LAPs (Learning Activity Packets) that allow organizations to set up courses completely online, including assessments! -
Item Number:85-MT2E Regular / 85-MT2ESL Sheathed Banana LeadsThe Motor Troubleshooting Learning System (85-MT2E) covers the testing and troubleshooting of AC and DC motors using a multimeter and a megger meter. The skills and knowledge covered by this learning system will prove invaluable for industrial maintenance technicians or anyone working in a field that uses AC and/or DC motors. -
Item Number:850-MT6BAmatrol’s 850-MT6B Electrical Wiring Learning System allows students to learn electrical wiring skills hands-on. -
Item Number:950-HM1Train students and technicians in essential hydraulic maintenance with Amatrol’s 950-HM1 Learning System. Learners will gain hands-on experience in fluid servicing, fittings, seals, tubing, hoses, and component installation using industry-standard equipment. -
Amatrol Industry 4.0 Fundamentals (I4F) is a high school-based program that prepares students for high-paying Industry 4.0 careers in local industries.
