Each Basic Hydraulics training system features standard industrial grade components. This attention to quality gives students experience they would normally only get on-the-job by helping them recognize industrial components and how to troubleshoot them more effectively. Components included with Basic Hydraulics are pre-mounted on circuit panels with silk-screened labels next to each, which facilitates ease of use and identification.
Amatrol’s CNC Machines 1 and 2 Learning Systems (96-CNC1D and 96-CNC2D) cover how to operate a CNC milling machine and how to develop basic programs that will run the machine. More specifically, the 96-CNC1D will cover fundamental CNC machine training, such as linear interpolation, startup and shutdown blocks, tooling selection, and accurate PRZ location before moving on to more advanced circular interpolation commands. The 96-CNC2D builds on these foundational skills by adding how to calculate the speeds and feeds for CNC operations, how canned cycles and subprograms are used to simplify CNC programs, and how to use cutter compensation.
Each of these learning systems uses the Denford Micromill IST CNC milling machine, which allows learners to gain hands-on milling program design and practice. This level of hands-on CNC machine training is mirrored throughout other systems in Amatrol’s Project Based Learning program. Project Based Learning systems were specifically designed for high school students in order to teach them teamwork, STEM, and problem-solving skills that are applicable to real-world advanced manufacturing career opportunities.
Amatrol’s CNC Machines 3 Learning System (96-CNC3D) introduces learners to the CNC lathe and covers the operation and programming of this vital industrial machine. Learners will study the basic components and function of the lathe and then write programs to reduce the diameter of a shaft and create a part with a specific fillet. Lathes are one of the most widely used machines in industrial settings, found in every machine shop, so understanding their operation and function is vital for future members of the workforce.
CNC Machines 3 includes a Denford Microturn CNC Lathe, a tooling package, multimedia curriculum, an instructor’s guide, installation guide, and a student reference guide. Learners will use the curriculum to study CNC lathe topics like basic lathe G- and M-codes, absolute and incremental programming, circular interpolation, and program interpretation, and then practice applicable, industry-relevant skills with the Denford Microturn CNC lathe.
Amatrol’s Computer Control 1 & 2 Learning Systems (96-CT1 & 96-CT2) teach users how to program, operate, and interface programmable logic controllers (PLCs) in a variety of applications used in many industries, such as automotive, packaging, and technological assembly. The PLC remains an important tool in industrial automation, useful in a wide variety of applications like robots, conveyors, electric motor controls, air conditioning, process control, plastic injection molding, and CNC machines.
The 96-CT1 hardware features an Allen-Bradley Micro820 PLC. It can be mounted to either the Electrical Control 1 Learning System (96-ECS1) or Electric Relay Control Learning System (90-EC1A) to provide control of real-world electrical and pneumatic application devices. The system’s PLC I/O terminals are wired to heavy duty banana jacks, allowing learners to quickly connect the PLC to other devices. Using the system’s robust interactive multimedia curriculum, users will learn PLC skills while practicing with real-world equipment.
Computer Control 2 picks up PLC training where the first course leaves off. Learners will begin by studying step-by-step techniques that make reading and designing event sequencing programs much easier, then advance to topics like PLC timer instructions, time-driven sequencing, timer applications, PLC counter instructions, count down instructions, and latch and unlatch instructions. This training system allows learners to practice skills like: designing a PLC program that provides low voltage starting of an electric motor; designing a clamp and drill application which uses the latch/unlatch instructions; entering and editing a PLC program that uses an RTO instruction; and many more!
Amatrol’s Electrical Control 1 Learning System (96-ECS1) teaches learners how to interpret, design, and operate relay control circuits using ladder diagrams. Electrical control is vital in the operation of electric and fluid power actuators and also forms the fundamental building block of automation systems like programmable logic controllers (PLCs), which are programmed using the electrical control schematic method, the ladder diagram.
The 96-ECS1 includes a tabletop console with pre-mounted electrical control, pneumatic, and electric power components. Each component’s electrical terminals are connected to heavy-duty banana jacks, enabling learners to quickly connect and operate a variety of automation control circuits. This learning system also features interactive multimedia curriculum covering major topic areas like control logic, ladder diagrams, sequencing control, timers, and advanced systems. This multimedia curriculum comes alive with exciting animations, videos, and interactive exercises, as well as a virtual simulator.
Amatrol’s Electrical Fabrication 1 Learning System (96-ELF1) teaches students skills that are commonly used by electricians, technicians, and engineers in today’s industry. Installing, operating, repairing, or designing equipment for modern industry requires fundamental knowledge of electrical wiring and components. Students will gain expertise in key skill areas such as basic electrical system wiring, interpreting wire installation plans, handling non-metallic cable, installing basic components such as switches, outlets, and lighting, and connecting electrical services.
The 96-ELF1 includes a workstation, wiring components, storage case, electrical consumable package, hand tools package, electrical accessories, multimedia student curriculum, instructor’s assessment guide, and installation guide.
Amatrol's Enterprise Systems Learning System 1 (96-ES1) lays the foundation for essential workplace skills. Too often, people attempt to contribute to an organization without underpinning skills such as communications, problem-solving, working effectively in teams, presenting an idea effectively, and working with other to generate ideas, just to name a few. Using a structured learning approach, Enterprise Systems Learning System 1 teaches key skills needed in any organization.
The Hydraulics 1 Learning System (96-HYD1) introduces industry-relevant hydraulic skills while showing how they apply to fundamental hydraulic principles, such as pressure and flow; this signature Amatrol approach to curriculum reinforces both theory and practice to produce a well-rounded understanding of the topic. As an example, after completing this learning system, learners will not only understand concepts like flow rate versus cylinder speed and pressure versus cylinder force, but also be able to operate, install, design, and troubleshoot basic hydraulic circuits for various applications.
The 96-HYD1 includes gauges, manifolds, cylinders, valves (relief/sequence, pressure reducing, check, directional control), flow meter, and hydraulic motor, as well as a 500 psi hydraulic power unit, manifold set with shutoff valve, and an Amatrol workbench. These components are all industrial quality not only to ensure durability, but also to help learners become better prepared for what they will encounter on the job. All Amatrol products are made from top-notch materials and carefully crafted (hand-welded and painted) to create tough, attractive, well designed learning systems that will facilitate learning for years.
Amatrol's Hydraulics 2 Learning System (96-HYD2) builds upon the knowledge and skills taught by the Hydraulics 1 Learning System. Hydralics 2 focuses on more advanced skills and topics such as pressure intensification, cylinder regeneration, and operation and troubleshooting of various hydraulic components.
The 96-HYD2 features real-world, heavy-duty hydraulic components students will encounter on the job, including control valves, relief valves, flow control valves, check valves and accumulators. The in-depth multimedia curriculum teaches learners both relevant knowledge and hands-on skills related to these components, such as adjusting pressure settings, taking measurements, and making various calculations. User will also learn how these components are use in real-world application, like elevators, punch presses, backhoes, dump trucks, hydraulic presses, and more!
Amatrol’s Hydraulics 3 Learning System (96-HYD3) builds upon the knowledge and skills taught by the Hydraulics 1 and Hydraulics 2 training systems. The Hydraulics 3 training system focuses on more advanced skills and topics, such as hydraulic relief valve operation, hydraulic check valve circuit design, and accumulator applications.
The Hydraulics 3 training system curriculum uses the same Intermediate Hydraulic Valve Module as the Hydraulics 2 training system, which features real-world, heavy-duty hydraulic components students will encounter on the job. These components include control valves, relief valves, flow control valves, check valves, and accumulators. The in-depth multimedia curriculum teaches learners both relevant knowledge and hands-on skills related to these components, such as pump unloading applications, pressure port check valve circuits, and accumulator circuits and sizing.
Amatrol’s Mechanical Systems 1 Learning System (96-MEC1) builds basic mechanical technical knowledge by focusing on the fundamentals of basic mechanisms and simple mechanical systems. This learning system is ideal for future technicians and engineers because it begins with the building blocks of mechanical systems, first conceptually with topics like force, torque, and velocity, and then continues with hands-on skill-building with components like levers, wheels, and inclined planes. Combining theory with skills and components, learners will practice constructing various mechanical systems, taking various measurements, and making a wide array of calculations.
The 96-MEC1 workstation features level 1 and level 2 mechanical components including linkages, cams, turnbuckles, pulleys, and gears. This learning system also includes strong mechanical curriculum with a stunning depth and breadth of knowledge that shows how mechanical concepts are applied in real-world applications such as gear trains, wiper linkages, hoists, and many more!
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Item Number:BH-85 -
Item Number:85-BPAmatrol’s Basic Pneumatics training system (85-BP) introduces pneumatic principles through a combination of Amatrol’s top-flight multimedia curriculum with hands-on industrial pneumatic skill-building. Topics covered in this learning system include single-acting cylinder circuits, pressure vs. cylinder force, and flow control valves, while the panels can be used to practice skills such as connecting and operating a needle valve to control actuator speed. -
Item Number:85-EHThe Electro-Hydraulics training system includes an electrical control panel with relay control components and an electrical valve module with solenoid-operated hydraulic directional control valves and electrical/electronic sensors. These components will be used to study a variety of topics including electrical control systems, basic control devices, power devices, control relays, sequencing control, timer control, pressure control applications, and circuit applications. -
Item Number:CR-35iAFANUC’s new CR-35iA is the world’s first collaborative robot with a payload capacity of up to 35 kg. Fenceless, it opens a whole new world of possibilities. Working safely side by side with human operators, it is space as well as cost saving. And because inside it’s like any other FANUC robot, it operates like all FANUC robots. Certified to meet the requirements of ISO 10218-1:2011 and RIA/ANSI R15.06-2012, FANUC’s CR-35iA collaborative robot can work in a variety of applications alongside human workers including: machine tending, handling heavy payloads that require lift assist devices or custom equipment, higher payload mechanical assembly, palletizing or packing, and tote or carton handling. -
Item Number:CR-4iACR-4iA is a small collaborative robot with 4 kg payload -
Item Number:CR-7iAThe FANUC CR-7iA is FANUC's newest collaborative robot resembles the LR Mate family. Painted green to show it's ability to work beside humans, you can expect the same reliability as FANUC's yellow robots. The CR-7iA is ideal for small part sorting and assembly, inspection, machine tending, and part delivery. It has a 7 kg payload, 717 mm reach, and is equipped with iRVision and Force Sensing. There are a variety of mounting options such as floor, wall, and ceiling. -
FANUC’s new SCARA robots are ideal for high-speed, precision applications such as assembly, pick and place, testing/inspection and packaging processes. -
In the rare event that a burning ember or spark is drawn into the fume extraction unit, there is the possibility that debris in the filters could ignite. Although any resultant fire would typically be retained within the fume extraction unit, this would cause significant damage and in extreme circumstances, the risk may extend beyond the extraction unit. For processes where such risks have been identified, additional protection in the form of an in-line firebox is an additional precaution.
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The BOFA inline pre-filter 1000 has been designed specifically for applications that generate high amounts of dust or particulate.
This inline filter unit is positioned alongside the main BOFA fume filtration system to increase the overall filter capacity and extend the life of the main filters. The DeepPleat DUO pre-filter incorporates a massive drop-out chamber within the filter, having a volume area of 15ltrs. Above the drop-out chamber but still within the housing there is a sealed 200mm deep pleat layer of F8 media giving a surface area in excess of 30 sq meters.
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The BOFA inline prefilters have been designed specifically for applications that generate high amounts of dust or particulate.
