Pignat’s OTP Pilots simulate full-scale industrial processes, giving students and professionals a realistic, high-fidelity environment to explore advanced chemical engineering operations. These systems replicate complex processes like controlled continuous distillation, CO₂ absorption and regeneration, and distillation control using industrial-grade components and instrumentation.
Designed for universities, pilot plants, and advanced workforce development centers, OTP Pilots emphasize safety, control systems, and operational efficiency. Learners gain experience with real process variables, troubleshooting, and scalable process optimization—preparing them for roles in chemical manufacturing, environmental engineering, and process design.
Absorption processes are critical in gas-liquid operations where a component from a gas phase is transferred into a liquid solvent. Commonly used in environmental control (e.g., CO₂ capture) and chemical production, these systems help study parameters such as gas solubility, contact efficiency, and column dynamics. Educational units like Pignat’s ABS/100 and ABS/2000 provide hands-on training in both manual and automated gas absorption processes, reinforcing understanding through transparent components and real-time instrumentation.
Adsorption is a surface-based separation technique in which molecules from a fluid phase adhere to a solid surface, often used for purification, drying, and environmental applications. With units like ADM/2000 and ADS/2000, learners can explore gas-solid and liquid-solid adsorption in lab and pilot scales. These systems support detailed study of breakthrough curves, isotherms, and regeneration cycles, making them ideal for chemical engineering and process technology programs.
Crystallization is a key method for purifying solid compounds from liquids and is widely used in pharmaceuticals, food processing, and chemical manufacturing. Pignat’s CRA/100 and CRA/200 systems enable the study of both batch and continuous crystallization. These units support investigation into cooling and evaporation methods, crystal size distribution, and process optimization—ideal for demonstrating real-world industrial separation techniques in an academic setting.
Distillation is a fundamental separation technique that exploits differences in boiling points to purify or fractionate chemical mixtures. Pignat’s product line ranges from lab-scale DVI/100 and DVI/300 mini units to advanced pilot-scale DVI/6000 systems. These solutions cover essential concepts like mass and energy balances, reflux ratios, thermosiphon reboilers, and differential pressure monitoring, preparing students and professionals for real-world industrial distillation operations.
An ebulliometer is used to determine the boiling point of liquids and study vapor-liquid equilibrium, a core topic in thermodynamics. Pignat’s EEA/1000 and EEA/2000 ebulliometers allow for both manual and automated experiments, supporting instruction in azeotrope formation, Raoult’s Law, and boiling point elevation. These compact units serve as vital tools in chemical engineering labs focusing on phase equilibrium and fluid properties.
Liquid-liquid extraction is a separation method used to isolate compounds based on solubility differences in two immiscible liquids. Pignat’s ELA/100 and ELA/3000 stirred extraction units, along with the ELM/2000 mixer-settler system, allow learners to explore batch and continuous extraction processes. These systems are ideal for studying partition coefficients, emulsion formation, and separation efficiency in pharmaceutical, food, and chemical industries.
Evaporation is essential for concentrating solutions by removing solvents, typically water, through thermal energy. Pignat offers both simple (EVV/100) and multiple-effect (EVV/1000, EVV/2000) evaporators to demonstrate core concepts like heat transfer, boiling point elevation, and energy savings through effect cascading. These units are ideal for exploring process efficiencies and the design considerations found in food processing and chemical production.
Filtration is a solid-liquid separation process that is foundational in industries such as pharmaceuticals, water treatment, and chemical manufacturing. Pignat’s FSP/3000, FIL/2000, and FIP/2000 units offer varied filtration methods and study parameters such as flow rate, cake resistance, and filter media selection. These systems enhance student comprehension of industrial-scale separation challenges while maintaining hands-on laboratory relevance.
Chemical reaction systems provide students with practical experience in kinetics, reactor design, and process control. Pignat’s REA/2000 and REA/3000 reactors offer both basic and computerized training platforms to investigate isothermal and non-isothermal reactions. These units are designed to demonstrate fundamental reaction engineering principles, including residence time distribution, catalyst behavior, and heat effects, preparing learners for diverse applications in chemical and pharmaceutical industries.
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Item Number:3FG15With a payload of up to 15kg, the 3FG15 is ideal for gripping a wide range of cylindrical objects in machine-tending applications such as CNC lathe machines and offers seamless integration with the robots of your choice.
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Item Number:603-000Hands-on exercises include industry-relevant process control skills, such as: setting and adjusting pressure switches; installation and calibration of an electronic flow measurement channel; and determining a temperature, pressure, level, and flow process’ operation characteristics.
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Item Number:970-DRV1FTrain students and technicians on AC electronic drives using the Allen-Bradley PowerFlex 755. The Amatrol 970-DRV1F delivers hands-on VFD wiring, programming, communications, and troubleshooting with FaultPro and interactive eLearning.
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Item Number:429EDAC Worldwide’s AC Variable Frequency Drive Training System Plus (429E) examines AC variable speed drive principles. Learners will explore variable frequency AC solid-state control of 3-phase electric motors in various automation applications.
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Item Number:T7017AThe model T7017A includes a bench top-mount workstation, AC power supply, DC power supply, electrical components set, lead set, hand-held multimeter, circuit tester, built-in instrumentation console, electrical circuit simulation software, student learning materials for both theory and lab, and teacher’s assessment guide. This system uses industrial quality components to help students become better prepared for what they will encounter on the job.
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VXelements is a powerful integrated 3D scanning software platform that works in complete synergy with the entire fleet of Creaform’s 3D measurement solutions. It combines both acquisition and application modules into the same simple, easy-to-use interface, providing a complete solution rather than a simple measurement device alone.
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Item Number:373-601DAC Worldwide’s ACR Liquid Line Filter/Drier Cutaway is a carefully-crafted, sectioned example of a commonly-encountered liquid line filter/drier.
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Item Number:373-602This economical, sectioned example showcases the device’s operating principle, internal components, and related installation concerns. Multiple cutaways unveil all internal components, which enhances classroom training in HVAC system design, maintenance, troubleshooting, and preventive/predictive maintenance.
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Item Number:373-510This sectioned example showcases the device’s operating principle, internal components, and related installation concerns. Color coding, flow arrows, and numbered call-outs combine to make the device more informative to the inquiring student and more useful to the instructor.
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Item Number:373-551This ACR Manual Balancing Valve Cutaway provides a full cutaway view of a balancing valve that exposes the complete internal components and operating principles. The device can be used independently using an optional tabletop mounting foot, or combined with similar devices on optional display and storage frame assemblies.













