Pignat’s OTP Pilots simulate full-scale industrial processes, giving students and professionals a realistic, high-fidelity environment to explore advanced chemical engineering operations. These systems replicate complex processes like controlled continuous distillation, CO₂ absorption and regeneration, and distillation control using industrial-grade components and instrumentation.
Designed for universities, pilot plants, and advanced workforce development centers, OTP Pilots emphasize safety, control systems, and operational efficiency. Learners gain experience with real process variables, troubleshooting, and scalable process optimization—preparing them for roles in chemical manufacturing, environmental engineering, and process design.
Absorption processes are critical in gas-liquid operations where a component from a gas phase is transferred into a liquid solvent. Commonly used in environmental control (e.g., CO₂ capture) and chemical production, these systems help study parameters such as gas solubility, contact efficiency, and column dynamics. Educational units like Pignat’s ABS/100 and ABS/2000 provide hands-on training in both manual and automated gas absorption processes, reinforcing understanding through transparent components and real-time instrumentation.
Adsorption is a surface-based separation technique in which molecules from a fluid phase adhere to a solid surface, often used for purification, drying, and environmental applications. With units like ADM/2000 and ADS/2000, learners can explore gas-solid and liquid-solid adsorption in lab and pilot scales. These systems support detailed study of breakthrough curves, isotherms, and regeneration cycles, making them ideal for chemical engineering and process technology programs.
Crystallization is a key method for purifying solid compounds from liquids and is widely used in pharmaceuticals, food processing, and chemical manufacturing. Pignat’s CRA/100 and CRA/200 systems enable the study of both batch and continuous crystallization. These units support investigation into cooling and evaporation methods, crystal size distribution, and process optimization—ideal for demonstrating real-world industrial separation techniques in an academic setting.
Distillation is a fundamental separation technique that exploits differences in boiling points to purify or fractionate chemical mixtures. Pignat’s product line ranges from lab-scale DVI/100 and DVI/300 mini units to advanced pilot-scale DVI/6000 systems. These solutions cover essential concepts like mass and energy balances, reflux ratios, thermosiphon reboilers, and differential pressure monitoring, preparing students and professionals for real-world industrial distillation operations.
An ebulliometer is used to determine the boiling point of liquids and study vapor-liquid equilibrium, a core topic in thermodynamics. Pignat’s EEA/1000 and EEA/2000 ebulliometers allow for both manual and automated experiments, supporting instruction in azeotrope formation, Raoult’s Law, and boiling point elevation. These compact units serve as vital tools in chemical engineering labs focusing on phase equilibrium and fluid properties.
Liquid-liquid extraction is a separation method used to isolate compounds based on solubility differences in two immiscible liquids. Pignat’s ELA/100 and ELA/3000 stirred extraction units, along with the ELM/2000 mixer-settler system, allow learners to explore batch and continuous extraction processes. These systems are ideal for studying partition coefficients, emulsion formation, and separation efficiency in pharmaceutical, food, and chemical industries.
Evaporation is essential for concentrating solutions by removing solvents, typically water, through thermal energy. Pignat offers both simple (EVV/100) and multiple-effect (EVV/1000, EVV/2000) evaporators to demonstrate core concepts like heat transfer, boiling point elevation, and energy savings through effect cascading. These units are ideal for exploring process efficiencies and the design considerations found in food processing and chemical production.
Filtration is a solid-liquid separation process that is foundational in industries such as pharmaceuticals, water treatment, and chemical manufacturing. Pignat’s FSP/3000, FIL/2000, and FIP/2000 units offer varied filtration methods and study parameters such as flow rate, cake resistance, and filter media selection. These systems enhance student comprehension of industrial-scale separation challenges while maintaining hands-on laboratory relevance.
Chemical reaction systems provide students with practical experience in kinetics, reactor design, and process control. Pignat’s REA/2000 and REA/3000 reactors offer both basic and computerized training platforms to investigate isothermal and non-isothermal reactions. These units are designed to demonstrate fundamental reaction engineering principles, including residence time distribution, catalyst behavior, and heat effects, preparing learners for diverse applications in chemical and pharmaceutical industries.
Pages
-
Item Number:288DAC Worldwide’s Kettle Type Reboiler Heat Exchanger Training Model (288) depicts a highly-detailed scale model of a kettle-type reboiler in a technically-accurate, professionally-crafted design that supports training in the operation and maintenance of industrial heat exchangers.
-
Item Number:209DAC Worldwide's Kingsbury Thrust Bearing Model (209) is a plastic facsimile of a Kingsbury fluid film thrust bearing that allows for classroom instruction in the design, maintenance, and application of fluid film bearings used in industry.
-
Teaching the basics of ladder health and safety can help prevent potential injuries and inform others on how to identify if a ladder is a potential risk. The Ladder Safety simulation is ideal for future employees or supervisors who will work in or around work environments that utilize ladders.
-
Item Number:295-696DAC Worldwide’s LACT Component Cutaway and Demonstration Package (295-696) is a full-size, realistic mock-up of a generic LACT unit that has been purposefully modified for classroom training through the inclusion of multiple system component cutaways.
-
Item Number:T5552FAmatrol’s Level and Flow Process Control Troubleshooting Learning System (T5552F) covers calibration, installation, operation, and troubleshooting for flow and liquid level process control systems.
-
Item Number:295-705DAC's Lever-Operated Dump Valve Cutaway (295-705) is a valve sample for training in the operation, construction, and maintenance of an industrial lever-operated oil dump valve.
-
Item Number:LMH-300Experience the future of CNC machining with the LMH-300 5X—a precision 5-axis milling machine designed for advanced part production, educational training, and robotic automation. Perfect for schools and industry.
-
Item Number:LMT-300Prepare students for the future of advanced manufacturing with the LMT-300 “Mystique” 5-Axis Mill-Turn. Compact, powerful, and classroom-ready, this machine brings real-world CNC training to your lab.
-
Item Number:LMV-400 CNCCompact, powerful, and automation-ready — Levil Technology's LMV-400 CNC milling machine combines precision machining with FANUC robotic integration for education and industry.
-
Item Number:LTC-30Compact CNC turning center for education and training. The Levil Technology LTC-30 Series delivers industrial-grade performance, FANUC control, a small footprint, and classroom-ready power.













