Bayport Technical’s trainers are hands-on training systems designed to give students real-world experience working on equipment they will encounter first-hand on the job. Each trainer has the look and feel of real industrial equipment, build with full-sized, industrial-quality components that will stand up to repeated use.
PLC Troubleshooting -AB ControlLogix introduces Programmable Controllers by describing PLC orientation, operations, and programming languages. It covers basic PLC Programming by describing numbering systems, PLC memory organization, PLC programming software and PLC program analysis. PLC motor control, discrete input and output interfacing, PLC timer and counter instructions are also discussed to give a better application of Programmable Controllers. This course also introduces PLC troubleshooting by discussing levels of PLC troubleshooting, power supply troubleshooting, input troubleshooting and output troubleshooting.
Amatrol’s Mechatronics HMI Terminal Learning System – CompactLogix L16 (87-HMIAB53A) teaches learners how to use a human-machine interface (HMI) to control and monitor an automated line. Used in conjunction with Amatrol’s 870 Mechatronics stations with Allen-Bradley CompactLogix L16 programmable logic controllers, this HMI terminal training system will teach current or future machine operators, maintenance technicians, and supervisory personnel how to use an HMI to control and monitor the status of a machine or process.
The system features a PanelView Plus 600 HMI with a 6” screen, an HMI terminal module, an Ethernet cable, and a workstation pedestal mounting module. Also included are an Instructor’s Guide, an Installation Guide, and a three-part Student Learning Activity Packet containing a comprehensive curriculum focused on relevant HMI knowledge and hands-on skills. The curriculum is also available in an optional eBook format.
Amatrol’s Programmable Logic Controller PLC I/O Simulator Learning System – CompactLogix L16 (87-IOSAB53A) covers the operation and programming of programmable controllers, one of the most important and widely-used products in modern industry. Along with an Allen-Bradley L16ER CompactLogix Programmable Controller, learners will utilize the 87-IOSAB53A to practice real-world, hands-on skills used within automated line applications ranging from automotive to packaging to biotech. The 87-IOSAB53A requires a computer and any one of Amatrol’s Mechatronics Learning Systems (87-MS1 – 87-MS7) featuring the Mechatronics Learning System – CompactLogix L16 (870-AB53A).
The 87-IOSAB53A includes a PLC Simulator Module using a PLC separate from the Mechatronics cart to simulate inputs via writing PLC programs. This combination of hands-on skill practice and comprehensive curriculum will further ingrain programmable controller concepts and applications in a learner’s mind and make more advanced topics easier to comprehend. This system will cover major topic areas like: basic programming, PLC motor control, PLC timer and counter instructions, event sequencing, application development, program control instructions, and math and data move instructions.
Amatrol’s PLC Learning System – Siemens S7-1500 (87-IOSS715) provides an input/output simulator that allows learners to test PLC programs by providing manual input and output indicators that connect to a Siemens S7-1500 PLC input/output. This Siemens PLC program simulation system adds to Amatrol’s Mechatronics Learning System – Siemens S7-1500 (870-S715) and covers vital PLC training topics like PLC operation, programming, motor control, event sequencing, timer instructions, and counter instructions. The knowledge and skills covered by this PLC training system are extremely valuable for advanced manufacturing career opportunities like industrial maintenance technicians.
In addition to the PLC simulator module, the PLC training system for the Siemens S7-1500 PLC includes interactive multimedia curriculum, an instructor’s guide, an installation guide, and a student reference guide. Amatrol’s world-class multimedia training courses provide real-world technical knowledge that covers theoretical concepts and reinforces hands-on skills. Within this PLC online eLearning curriculum, learners will study PLC communications and program execution, PLC program editing and documentation, seal-in program logic, safety interlocks, multiple actuator sequencing, on-delay and off -delay timers, and count up and count down instructions.
Computer-Based Fault Insertion Software
The Mechatronics Manual Fault Insertion Training Module (87-MF1) adds troubleshooting capabilities to Amatrol’s 870 series Mechatronics system. Mechatronics systems are used in almost every industry including manufacturing, material processing, and packaging. The ability to troubleshoot these systems quickly is essential in today’s competitive markets and the Mechatronics Manual Fault Insertion training can enable your learners to acquire these skills.
The 87-MF1 Module provides the ability to insert 12 faults to a mechatronics station. Add a module to one or all of your mechatronics stations to give learners a real-world troubleshooting experience. Sensors, switches, and PLC faults are just a few of the available faults. To insert a fault, the instructor simply replaces a Standard Circuit Plug in the module with a Fault Plug. Once inserted, the Fault Plug is unidentifiable from the Standard Circuit Plug. This ensures that the learner cannot look at the fault module and see which fault has been inserted, avoiding the common problem of using toggle switches to turn faults on and off.
If you want a more sophisticated fault insertion method that provides computer-based electronic fault insertion and performance tracking, ask about Amatrol’s electronic fault insertion system, FaultPro, the only electronic fault insertion system that automates tracking the learner’s troubleshooting experience.
Amatrol’s Basic Fluid Power Learning System – Single Surface Bench (850-C1) teaches the fundamentals of two bedrocks of industry: hydraulic and pneumatic power. This fluid power training system includes three panels on its work surface and can store up to four additional panels under the work surface for expanded hydraulic and pneumatic training.
The basic fluid power training system includes a controls technology bench with a hydraulic power supply and Amatrol’s basic pneumatics and hydraulics systems. These systems feature industrial-quality components to prepare learners for what they will encounter on the job. Major topics covered by the system’s multimedia curriculum include hydraulic and pneumatic power systems, basic hydraulic and pneumatic circuits, principles of pneumatic and hydraulic pressure and flow, and hydraulic and pneumatic speed control.
Amatrol’s 87-MS1, Mechatronics Pick and Place Feeding, is station 1 of the 870 Mechatronics Learning System. The 87-MS1 station is a small mechatronics system in itself with multiple, integrated technologies that can be used stand-alone or in combination with other stations. Industrial safety and operation are emphasized on all Amatrol mechatronic stations.
Interfacing, Programming, Sequencing & Operation
Amatrol’s 87-MS2, Gauging, is station 2 of the 870 Mechatronics Learning System. The 87-MS2 station is a small mechatronics system in itself with multiple, integrated technologies that can be used stand-alone or in combination with other stations. Industrial safety and operation are emphasized on all Amatrol mechatronic stations.
Index Tables, Stepper Motors, Homing Sensors
Amatrol’s 87-MS3, Mechatronics Orientation-Processing Station, is station 3 of the 870 Mechatronics Learning System. The Mechatronics orientation training station is a small Mechatronics system in itself with multiple, integrated technologies that can be used stand-alone or in combination with other stations. Industrial safety and operation are emphasized on all Amatrol Mechatronic stations.
Mechatronics Sorting and Buffering
Amatrol’s Mechatronics Sorting-Buffering Learning System (87-MS4) is training mobile workstation 4 of the 870 Mechatronics Learning System. The 87-MS4 station is a small Mechatronics system in itself with multiple, integrated technologies that can be used stand-alone or in combination with other stations. In efforts to protect workers and machines, industrial safety and operation are emphasized on all Amatrol Mechatronic stations.
The Sorting-Buffering training station teaches interfacing, problem solving, programming, sequencing and operation for sorting, queuing, flat belt conveyors, photoelectric sensors, and inductive sensors. This station performs the role of sorting parts by material type in the process of assembling a working industrial control valve.
The 87-MS4 is a mobile workstation with slotted work surface that contains an operator station, belt conveyor module, part sorting module, buffer module, proximity sensing module, parts set, a pneumatic distribution module as well as an electrical distribution module, an electro-pneumatic valve manifold, and a digital I/O interface module.
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Bayport Technical's Working Demonstrators offer realistic, first-hand visualization into the inner workings of industrial components and structures. From cooling towers and distillation towers to storage wells and charcoal filters, Bayport's Working Dissectibles offer incredible educational and training aids. -
Item Number:204-000DAC Worldwide’s Bearing Maintenance Training System (204-000) is a heavy-duty learning package that allows for in-depth training in the identification, installation, and removal of a variety of industrial-quality rolling element bearings. -
Item Number:204-PACDAC Worldwide’s Bearing Maintenance Training System Plus (204E-PAC) is a heavy-duty learning package that allows for in-depth training in the identification, installation, and removal of a variety of industrial-quality rolling element bearings. -
Item Number:204E-PACDAC Worldwide’s Bearing Maintenance Training System Plus (204-PAC) is a heavy-duty learning package that allows for in-depth training in the identification, installation, and removal of a variety of industrial-quality rolling element bearings. -
Item Number:835-PACDAC Worldwide's Bearing Sample Board (835-PAC), designed for hands-on learning of essential bearing types crucial for industrial maintenance technicians, includes industry-standard bearing samples, shields, seals, and magnetic tags, enhancing practical skills transferable to real-world settings. Perfect for training in bearing operation, maintenance, and troubleshooting, with adaptable courseware for instructor-led or self-directed study. -
Item Number:201-000DAC Worldwide’s Belt Drive Training System (201-000) is a heavy-duty, multi-functional training fixture that allows for convenient training in the identification, installation, tensioning, and alignment of common belt drives types found in industry. A steel baseplate and aluminum components combine to create a lightweight, yet realistic and stable device. -
Item Number:201-PACDAC Worldwide’s Belt Drive Training System Plus (201-PAC) is a heavy-duty, multi-functional belt drive training fixture that allows for convenient training in the identification, installation, tensioning, and alignment of common belt drive types found throughout industry. The benchtop training system is also packaged with hardware for applications related to multiple matches belts, fractional horsepower belts, positive drive belts, and variable pitch sheaves. -
Item Number:837-PACDAC Worldwide’s Belt Sample Board (837-PAC) is an introductory, hands-on teaching aid designed to supplement courses in belt drive, sheave selection, and maintenance. It includes samples of eight (8) industrial-quality belts for users to learn to identify. -
Item Number:ABS/100The trainer allows students to study the absorption of NH3 or CO2 in water, determine the material balance of the gaseous solute, influence of operational parameters on efficiency of the column, thermal balance, packing factor, and more. Educational handbook and technical manual included.
