Amatrol's 870 Mechatronics Learning System teaches students a broad array of job-ready skills in integrating technologies. Students work together in a team environment to make the whole process work. Seven stations make up a complete flexible manufacturing system. Each station is a small mechatronics system in itself with multiple, integrated technologies that can be used stand-alone or in various combinations, creating unlimited project capability. The Learning System is compact, enabling it to fit into almost any teaching facility.
Slashing costs, improving performance: Medical device development and manufacturing with the Stratasys Origin One
Case Study: Enventys Partners, a full-service, turnkey product launch agency, delivered end-use biocompatible devices, while avoiding the long lead time, high costs and design constraints of injection molding or CNC machining by printing with the Stratasys Origin One.
Producing Lightweight, Durable Robot Parts on Stratasys Origin One
Ghost Robotics™ produces four-legged autonomous unmanned robots with all-terrain stability that can operate in almost any environment. These quadruped robots are size-scalable, ultra-agile, high-endurance, and easy to program. Simple mechanical systems increase the robots’ durability, agility, and endurance. The robots’ modular design supports the efficient field swapping of any sub-assembly.
Challenge
Ghost Robotics needed to produce lightweight, durable parts, with a cosmetic surface finish, for its Spirit™ Series robot.
- The team needed to stay agile, shipping units to customers while maintaining the ability to iterate designs based on customers’ feedback.
- Injection molded parts and CNC machined parts were cost-prohibitive, had long lead times, and could not be easily iterated on.
- The company considered other 3D printing methods as a solution, but the parts weren’t isotropic the mechanical properties weren’t strong enough; and the surface quality was too rough for the parts to be given to customers.
Ongoing sustainment for aging aircraft components
The U.S. Air Force increasingly faces sustainment challenges, including cost, speed, and supply chain agility, when using traditional manufacturing methods to maintain aging aircraft components. The department often seeks innovative engineering solutions to keep aircraft aloft and to modernize the fleet. In 2020, they hosted an open competition to quickly find new and creative 3D printing solutions for the C3175 family of hydraulic line clamps. Thousands of these clamps are used in the Air Force’s F-16 aircraft, in areas like landing gear cavities, and they frequently fail after extended exposure to vibration, environmental chemicals, and heat cycling. Historically, these clamps have been injection molded or CNC machined from a phenolic material that off-gases toxic formaldehyde.
The Origin One printer is designed to be a safe and reliable rapid prototyping printer. Access to areas of the printer is potentially dangerous. Download the Stratasys Origin One Instruction for Safe Use.
InterPRO Helps Distek Serve More Customers with 3D Printed Adapters
InterPRO Additive Manufacturing Group, a service bureau, started as a 3D printing prototyping company and is seeing growth in production applications due to advancements in 3D print technology and materials. InterPRO’s client Distek, a leading manufacturer of laboratory testing instruments for the pharmaceutical and biotechnology industries, asked InterPRO to help them manufacture a motor adapter that would allow prospective customers to use Distek’s technology with customers’ existing motors. InterPRO used Stratasys’ Origin® One’s next-generation 3D printing hardware and software to print parts compatible with Distek’s bioreactor and their client’s devices. The parts had injection molded-like strength, consistency, and durability. The surface finish had an impressive, consumer-grade look and feel.
Distek’s challenge was to produce a motor adapter compatible with their proprietary bioreactor and their clients’ motors. However, the adapter design wasn’t easily manufacturable by CNC machining, injection molding, or even cast urethane. In addition, the company needed a fast turnaround to meet immediate customer needs for various adapter sizes in low volumes. High up-front tooling costs, long lead times, and low-volume demand ruled out traditional methods. As a result, InterPRO turned to 3D printing as a possible solution.
LOCTITE 3D 3172 is a durable photopolymer resin that enables functional parts production where high stiffness with a good surface finish and high impact resistance are required. Parts manufactured with this resin can be machined, tapped or polished.
LOCTITE 3D 3172 is compatible with various DLP machines.
Benefits:
- Tough & durable
- Superior impact strength
- Nice surface finish, machine-able
Ideal for:
- Manufacturing aids / Jigs & Fixtures
- Housings
- Insoles
HDT60 High Toughness Photoplastic
Matte Black, White, Clear
LOCTITE 3D 3843 is a semi-flexible resin with moderate temperature resistance HDT60, high impact strength, and versatility for various applications.
LOCTITE 3D 3843 is a high-strength engineering plastic with good impact resistance and surface finish. It is ideal for many different tooling applications on the production floor.
LOCTITE 3D 3843 displays high green strength and HDT enabling it to print accurately and function at room temperature. It is compatible with a broad range of DLP machines.
Benefits:
Ideal for:
HDT280 FST Photopolymer
Black
LOCTITE 3D 3955 is a halogen-free, high-performance, high-modulus material with excellent flexural and tensile physical properties.
LOCTITE 3D 3955 passes UL94 V-0 flammability requirements, and FST (AITM2-0002, AITM2-0007, AITM3-0005) and its high HDT allows it to withstand harsh environments with negligible deformation.
Parts printed with LOCTITE 3D 3955 showcase an excellent surface finish making it ideal for connector and interior parts for aerospace and rail.
Benefits:
- Fire Safety Material
- Halogen Free
- Excellent flexural and tensile physical properties
Ideal for:
- HVAC Components for Aircraft
- Clips and Plugs for Control Systems/Cabinets
- Connectors, Electronic Housings
HDT80 High Modulus Photo plastic
Black
LOCTITE 3D IND403 is a high-temperature resistance material that allows the production of parts with high surface quality and outstanding dimensional accuracy. It is ideal for tooling production for processes such as silicone casting, low-pressure molding, and open-mold PU molding. The material can withstand mechanical stresses while maintaining dimensional stability for multiple cycles for fast product development and rapid process iteration.
Benefits:
- High heat deflection temperature, HDT 80oC
- Tough with good dimensional stability
- Good surface finish
Ideal for:
- Tooling and molds
- Interior applications in automotive
HDT50 High Elongation Photoplastic
Black, Clear
LOCTITE 3D IND405 is a rigid, high-strength, high-elongation engineering material with outstanding impact resistance and excellent surface finish properties. This stiff and durable high-performance material is ideal for various tools on the production floor, including manufacturing aids and final parts such as housings and consumer goods applications. Parts can be printed with various DLP printers and machined, tapped, or polished for the final finish.
Benefits:
- High impact resistance with high elongation
- Easy to print (one-part material)
- Tough and Durable
- The toughest clear resin (only applicable for clear material)
- Functional Prototyping
Ideal for:
- Clear prototypes (clear version)
- Fluid routing & consumer goods prototypes
- Manufacturing aids/tools
- Housings
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Item Number:990-MES1Learners will acquire skills such as how to measure length, accurate measurement of inside and outside dimensions, measuring both in U.S. Customary and S.I. Metric units, and collecting measurement data. The 990-MES1 contains precisely-machined and numbered parts that challenge the learner to make accurate measurements. Understanding how to perform accurate measurements is relevant to technical careers such as quality control inspector, machinist, manufacturing engineer, operations manager, and production technician. The 990-MES1’s compact size and durable case also provide for safe storage when available training space must be used to teach other topics. -
Item Number:990-ME1Amatrol’s Portable Mechanical Drives 1 Learning System (990-ME1) covers the fundamentals of mechanical transmission systems and applications, such as how to: operate, install, analyze performance, and design basic mechanical transmission systems using chains, vbelts, spur gears, bearings, and couplings. These fundamentals can be applied to a variety of applications within the automotive, agricultural, and power industries. -
Item Number:990-PTB1Amatrol’s 990-PTB1 Portable Pneumatics Troubleshooting Learning System teaches hands-on skills with industry-standard components, interactive curriculum, and FaultPro software for real-world troubleshooting practice. -
Item Number:990-ELE1Amatrol’s Portable Power and Control Electronics Learning System (990-ELE1) covers how to operate, adjust, and troubleshoot electronic components, circuits, and systems used in machine applications. The portable learning system allows for on-the-go exploration of the fundamental concepts of industrial power and control electronics, such as measuring temperature, speed, and analog signals. The 990-ELE1 provides skills and topics that will be invaluable in industries like manufacturing, transportation, energy, and construction. -
Item Number:95-MSB3The Amatrol Skill Boss Logistics offers a performance-based assessment for evaluating the skills and competencies of future supply chain automation technicians. -
The Smart Factory is a fully connected and flexible manufacturing system that connects its physical systems, operational information, and human assets to control manufacturing, maintenance, inventory, and supply chain operations. -
Item Number:870-PTAB82Amatrol’s Tabletop Mechatronics is a portable, durable, affordable learning system that forms a fully automated line to teach real-world mechatronics skills. This learning system features a pick-and-place, gauging, and inventory station, all of which fit on a standard tabletop! -
Item Number:950-TNC1Master wind turbine troubleshooting with Amatrol’s 950-TNC1 Turbine Nacelle Learning System. Train on real-world components, simulate faults, and prepare learners for advanced wind energy careers. -
Amatrol’s virtual trainers replicate physical systems in such detail that students can build skills even when they don’t have access to actual equipment.
