Advanced Reach Stacker Training with Realistic Container Handling

The Intellia Reach Stacker Simulator Training Pack from CM Labs offers the most realistic and effective way to train port equipment operators outside of live machinery. Designed for true-to-life behavior and control feedback, this solution models the entire reach stacker system—from hydraulics to camera systems and inching pedal response.

With stack heights up to five containers and realistic load capacities up to 45,000 kg (50 tons), trainees practice precise handling of 20-ft, 40-ft, and 45-ft containers in challenging, real-world conditions. Integrated performance metrics track over 20 KPIs, including collisions, containers moved, and operator errors. The system even tips under poor handling conditions, offering authentic feedback for safer, more productive training.

• Learning Outcomes:
  • Familiarization with bays, rows, and cell ID
  • Safe, accurate container stacking in obstructed areas
  • Effective vehicle interactions with ITVs and trucks
  • Mastery of confined space maneuvering
• Key Features:
  • Exercise builder for custom training scenarios
  • Camera system simulation and load dynamics
  • Compatible with Intellia Instructor tools
  • Multiple container sizes and stacking challenges
• Supported Hardware Platforms:
  • Portable Trainer
  • Advantage Series
  • Master and MasterCab Series

Train your operators with the most advanced and realistic RTG simulation experience available. The Intellia Rubber-Tired Gantry (RTG) Crane Simulator Training Pack from CM Labs delivers an unparalleled learning environment, enabling trainees to build operational competency with complex port equipment in a safe and controlled setting.

This solution replicates essential driving and container handling tasks, including the manipulation of overheight, open-top, breakbulk, liquid, and standard 20-ft, 40-ft, and 45-ft containers. It supports safe operator development for real-world challenges such as pendulum swing management, tight yard navigation, and stacking in confined spaces. With manual steering capabilities and support for intermodal trailers and ITVs, it provides a true-to-life training experience for any terminal environment.

Key Features & Benefits

• Progressive learning program covering RTG driving and yard operations
• Exercise builder for unlimited custom scenarios
• Simulation of manual steering and advanced container handling tasks
• Training on special container types: overheight, open-top, breakbulk, and more
• Best-in-class physics engine for true machine behavior and cable dynamics
• Compatible with multiple CM Labs simulators: Portable Trainer, Advantage, Master, and MasterCab

Learning Outcomes

• Familiarization with RTG crane controls and yard navigation
• Accurate manipulation of 20-ft, 40-ft, and 45-ft containers
• Pendulum control and handling of special container types
• Safe positioning and maneuvering in tight yard spaces
• Operation in challenging scenarios with tall stacks and limited visibility

Performance Metrics

• Number of containers moved
• Collisions and safety violations
• Operator errors and productivity KPIs

A Complete Training Solution

The RTG Simulator Training Pack integrates seamlessly with CM Labs' suite of instructor tools for real-time monitoring, custom learning path creation, and fault injection. Its comprehensive performance analytics provide insight into operator safety, efficiency, and job readiness—making it ideal for high-stakes training environments.

Simulated Equipment Specs

• Wheelbase width: 23 m
• Wheelbase depth: 12 m
• Capacity: 42 tons (below the spreader)
• Container stacking height: 1 over 5

Compatible Controls

• Industry-grade joysticks

Train for High-Stakes Container Handling with Realistic STS Crane Simulation

The Intellia Ship-To-Shore (STS) Crane Simulator Training Pack delivers a comprehensive learning experience, enabling operators to master the complex operations of dockside cranes. From working with blind pockets and cell guides to managing 20-ft, 40-ft, 45-ft, and twin containers, this solution mirrors the intricacies of port logistics and crane dynamics. Operators gain hands-on experience with Post-Panamax, Ultra Post-Panamax, and MegaMax crane sizes, ensuring readiness for modern container terminals.

This complete simulator package includes high-fidelity spreader control with twistlocks, chain lifts, and an over-height frame. Users can train under dynamic conditions—rain, fog, snow, and various times of day—within a risk-free environment. Advanced functions such as trim, list, skew control, and status light monitoring support safe, efficient operations. Compatible with both internal transfer vehicle (ITV) and straddle carrier lane configurations, the system offers unmatched training flexibility.

• Key Features: Instant record and replay, advanced crane physics, and unlimited scenario creation with Exercise Builder
• Learning Outcomes: Container handling, pendulum control, confined space operations, and breakbulk management
• Performance Metrics: Tracks 20+ KPIs including collisions, unsafe landings, bypasses, and moves per hour
• Instructor Tools: Integrated with Intellia Instructor for live scenario injection, progress tracking, and report generation
• Hardware Options: Compatible with Portable Trainer, Advantage, and MasterCab series

Safe, Quiet, and Effective Downdraft Tables for Welding Education

The Prism® Downdraft and Prism® Downdraft with Mechanized Cleaning systems from Lincoln Electric offer technical education programs a compact, dual-purpose solution for fume and dust control. Perfect for welding labs, CTE classrooms, and training centers, these tables combine a rugged workbench with integrated fume extraction, helping instructors maintain a cleaner, safer environment for students learning Stick, MIG, TIG, Flux-Cored welding, grinding, and plasma cutting (up to 50 amps).

Designed with education in mind, the Prism Downdraft table features intuitive front-access controls and drawers, making operation and maintenance simple for instructors and students alike. Available with an optional mechanized cleaning system, this unit reduces filter replacement costs and ensures consistent air quality in high-use classrooms.

• Ideal for welding, light plasma cutting, and grinding (non-explosive materials)
• Three-stage spark arrestor and MERV 16 filters ensure cleaner lab air
• Powerful 1750 CFM airflow supports effective fume capture
• Quiet operation: as low as 71 dB(A) with silencer & HEPA kit
• Work surface: 53.8” x 29.5”, supports up to 440 lbs (or 330 lbs with wheels)
• Mechanized cleaning option: Compressed air pulses reduce maintenance