Pignat’s OTP Pilots simulate full-scale industrial processes, giving students and professionals a realistic, high-fidelity environment to explore advanced chemical engineering operations. These systems replicate complex processes like controlled continuous distillation, CO₂ absorption and regeneration, and distillation control using industrial-grade components and instrumentation.

Designed for universities, pilot plants, and advanced workforce development centers, OTP Pilots emphasize safety, control systems, and operational efficiency. Learners gain experience with real process variables, troubleshooting, and scalable process optimization—preparing them for roles in chemical manufacturing, environmental engineering, and process design.

Absorption processes are critical in gas-liquid operations where a component from a gas phase is transferred into a liquid solvent. Commonly used in environmental control (e.g., CO₂ capture) and chemical production, these systems help study parameters such as gas solubility, contact efficiency, and column dynamics. Educational units like Pignat’s ABS/100 and ABS/2000 provide hands-on training in both manual and automated gas absorption processes, reinforcing understanding through transparent components and real-time instrumentation.

Adsorption is a surface-based separation technique in which molecules from a fluid phase adhere to a solid surface, often used for purification, drying, and environmental applications. With units like ADM/2000 and ADS/2000, learners can explore gas-solid and liquid-solid adsorption in lab and pilot scales. These systems support detailed study of breakthrough curves, isotherms, and regeneration cycles, making them ideal for chemical engineering and process technology programs.

Crystallization is a key method for purifying solid compounds from liquids and is widely used in pharmaceuticals, food processing, and chemical manufacturing. Pignat’s CRA/100 and CRA/200 systems enable the study of both batch and continuous crystallization. These units support investigation into cooling and evaporation methods, crystal size distribution, and process optimization—ideal for demonstrating real-world industrial separation techniques in an academic setting.

Distillation is a fundamental separation technique that exploits differences in boiling points to purify or fractionate chemical mixtures. Pignat’s product line ranges from lab-scale DVI/100 and DVI/300 mini units to advanced pilot-scale DVI/6000 systems. These solutions cover essential concepts like mass and energy balances, reflux ratios, thermosiphon reboilers, and differential pressure monitoring, preparing students and professionals for real-world industrial distillation operations.

An ebulliometer is used to determine the boiling point of liquids and study vapor-liquid equilibrium, a core topic in thermodynamics. Pignat’s EEA/1000 and EEA/2000 ebulliometers allow for both manual and automated experiments, supporting instruction in azeotrope formation, Raoult’s Law, and boiling point elevation. These compact units serve as vital tools in chemical engineering labs focusing on phase equilibrium and fluid properties.

Liquid-liquid extraction is a separation method used to isolate compounds based on solubility differences in two immiscible liquids. Pignat’s ELA/100 and ELA/3000 stirred extraction units, along with the ELM/2000 mixer-settler system, allow learners to explore batch and continuous extraction processes. These systems are ideal for studying partition coefficients, emulsion formation, and separation efficiency in pharmaceutical, food, and chemical industries.

Evaporation is essential for concentrating solutions by removing solvents, typically water, through thermal energy. Pignat offers both simple (EVV/100) and multiple-effect (EVV/1000, EVV/2000) evaporators to demonstrate core concepts like heat transfer, boiling point elevation, and energy savings through effect cascading. These units are ideal for exploring process efficiencies and the design considerations found in food processing and chemical production.

Filtration is a solid-liquid separation process that is foundational in industries such as pharmaceuticals, water treatment, and chemical manufacturing. Pignat’s FSP/3000, FIL/2000, and FIP/2000 units offer varied filtration methods and study parameters such as flow rate, cake resistance, and filter media selection. These systems enhance student comprehension of industrial-scale separation challenges while maintaining hands-on laboratory relevance.

Chemical reaction systems provide students with practical experience in kinetics, reactor design, and process control. Pignat’s REA/2000 and REA/3000 reactors offer both basic and computerized training platforms to investigate isothermal and non-isothermal reactions. These units are designed to demonstrate fundamental reaction engineering principles, including residence time distribution, catalyst behavior, and heat effects, preparing learners for diverse applications in chemical and pharmaceutical industries.

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  • DAC Model: 373-721
    Item Number:
    373-721
    This ACR Oil Separator Cutaway, Float-Type provides a full cutaway view of an oil separator that exposes the complete internal components and operating principles. Color coding, flow arrows, and numbered call-outs combine to make the device more informative to the inquiring student and more useful to the instructor.
  • HVAC Cutaway Trainers
    Item Number:
    373-722
    DAC Worldwide’s ACR Oil Separator Cutaway, Helical-Type is a professionally-crafted, economical teaching aid that depicts a conventional helical-type centrifugal oil separator commonly used in industrial and commercial refrigeration systems for oil entrapment and compressor crankcase replenishment.
  • DAC HVAC Cutaway Trainer
    Item Number:
    373-503
    This ACR Packless Diaphragm Line Valve Cutaway provides a full cutaway view of the diaphragm line valve that exposes the complete internal components and operating principles.
  • DAC HVAC Cutaways
    Item Number:
    373-502
    DAC Worldwide’s ACR Solenoid Valve Cutaway is a sectioned example of a commonly-encountered solenoid valve used in air conditioning and refrigeration systems with a remotely-operated maintenance-related block valve, system fluid, or gas flow control valve.
  • ACR Steel Ball Valve Cutaway
    Item Number:
    373-501
    This ACR Steel Ball Valve Cutaway provides a full cutaway view of the compressor body that exposes the complete internal components and operating principles. Economically mounted on a formed-steel and powder-coated modular display panel, this sample panel can be mounted on a variety of optional benchtop display fixtures and storage structures.
  • HVAC Cutaway Models
    Item Number:
    373-506
    This ACR Straight-Thru Pressure Relief Valve Cutaway provides a full cutaway view of the reversing valve that exposes the complete internal components and operating principles.
  • DAC HVAC Cutaways
    Item Number:
    373-701
    This ACR Suction Line Accumulator Cutaway provides a full cutaway view of an accumulator that exposes the complete internal components and operating principles. Color coding, flow arrows, and numbered call-outs combine to make the device more informative to the inquiring student and more useful to the instructor.
  • DAC HVAC Cutaways
    Item Number:
    373-521
    The full-size, fully-detailed example gives learners a first-hand view into a component that is found in various applications worldwide. This professionally-crafted, yet-economical component sample will enhance any training activity relating to commercial and industrial air conditioning and refrigeration systems.
  • Mid to high-end laser fume extraction system
    BOFA’s AD 1000 iQ high-end laser extraction system combines extremely large filter capacity with high airflow and pressure rates, making it the ideal choice for heavy-duty applications that generate large amounts of particulate and gaseous organic compounds.
  • High-end laser extraction system

    BOFA’s AD 1500 iQ is the ideal choice for heavy-duty applications that generate large amounts of particulate and gaseous organic compounds.

    Performance has been further enhanced with the inclusion of several features including BOFA’s acclaimed iQ Operating System, making the AD 1500 iQ one of the most advanced systems available.

    The iQ system takes performance and safety parameters to a new level and ensures that maintenance, downtime, and ownership costs are kept to a minimum.

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