| Tech-Labs

Mechatronics Robotic Assembly

Amatrol’s 87-MS5-P2, Servo Robotic Assembly – Pegasus II, is station 5 of the 870 Mechatronics Learning System. The 87-MS5-P2 station is a small Mechatronics system in itself with multiple, integrated technologies that can be used stand-alone or in combination with other stations. Industrial safety and operation are emphasized on all Amatrol Mechatronic stations. The Servo Robotic Assembly station trains students for pick and place assembly, and teaches interfacing, problem solving, programming, sequencing and operation for servo robotics, gravity feeders, pneumatic screw feeders, and part insertion. This station performs the role of assembling a working industrial directional control valve using a combination of servo robotic and pick and place technologies.

The 87-MS5-P2 has two mobile training workstations with slotted work surfaces that contain an operator station, Pegasus II servo robot with teach pendant, spool insertion module, screw feed module, spring/knob feed module, screw/knob engagement module, assembly shuttle module, parts presentation module, finished parts storage module, parts set, a pneumatic distribution module as well as an electrical distribution module, an electro-pneumatic valve manifold, and a digital I/O interface module.

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Interfacing, Programming & Sequencing

Amatrol’s 87-MS6, Torque Assembly, is mobile training station 6 of the 870 Mechatronics Learning System. The 87-MS6 station is a small Mechatronics system in itself with multiple, integrated technologies that can be used stand-alone or in combination with other training work stations. Industrial safety and operation are emphasized on all Amatrol Mechatronic stations.

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Mechatronics Technician Training

Amatrol’s Automated Inventory Storage System (87-MS7) is the seventh station of the 870 Mechatronics Learning System and allows learners to gain valuable skills used in inventory storage processes by studying operation, adjustment, and programming of an inventory storage system. This learning system will allow learners to practice and study operating a programmable parts storage station, adjusting a phototransistor optical interrupter switch, and designing a PLC program that provides manual/auto/reset functions for a programmable parts storage station.

This mechatronics learning system features real-world components like infrared sensors, pneumatic grippers and brakes, pick and place storage and more! Learners will use these and other components to practice mechatronics safety, torque clamp module sequencing, station operation, and non-servo electric slide sequencing. Amatrol uses components that learners will find on-the-job in order to give the best opportunity to build confidence and industrial competencies.

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CNC Programming Training

The Mechatronic CNC Mill Training System (87-MS8M60) allows learners to use a Denford CNC Micromill in conjunction with Amatrol’s Mechatronics Servo Robotic Assembly Station (87-MS5-P2). This combination provides hands-on practice for incorporating machining and CNC Mill integration within an automated lines process. In addition to integrated automation/machining skills, learners will study about CNC programming fundamentals. Because CNC mills are used to create a variety of parts and components, learners entering the manufacturing industry will find this learning system’s hands-on practice and real-world skills invaluable.

This system includes a variety of real-world components including a Denford Micromill, mobile workstation, electro-pneumatic vise with filter/regulator, tooling package, robot-to-CNC interface, and an electro-pneumatic chip blower. The 87-MS8M60 also features world-class interactive multimedia curriculum, an install guide, and a student reference guide.

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Amatrol’s Mechatronics Electro-Hydraulic Training Station (87-MS9) allows learners to gain valuable product testing skills used in automated processes by studying topics like station operation and adjustment, module sequencing, and station sequencing. This learning system will allow learners to practice and study how products are tested on an automated line, how these skills are integrated within a larger automated process, and an example of how hydraulics are utilized on an automated line.

The 87-MS9 requires either an Allen-Bradley CompactLogix or Siemens S7300 Mechatronics Learning System (870-MPC) and integrates seamlessly with Amatrol’s full Mechatronics System or can be used with just the Torque Assembly (87-MS6) and Inventory Storage (87-MS7) Stations.

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Allen-Bradley and Siemens PLCs

87-MSSAB12, 87-MSSAB53, 87-MSSAB53A, 87-MSSS7

Amatrol's MechaSIM Mechatronics Simulation Learning Systems (87-MSS) allow learners to study programs for Allen-Bradley and Siemens PLCs and then use those programs to run real-world applications in a simulated mechatronics environment. Learners can then use the programs to control actual mechatronics equipment after testing it in the simulation. Amatrol offers MechaSIM systems for the following controlers: AB CompactLogix L32 and L16, AB MicroLogix, and Siemens S7-300. These MechSIM systems can interface to any of Amatrol's Mechatronics carts.

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Amatrol’s PLC Project Station – AB Micro810 (87-PPSAB1) is a compact, mobile programmable logic controller (PLC) training/application module. It allows standalone training via a simulator breakout panel that features output indicators, push buttons, a two-position selector switch, and a power on/off switch.

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Amatrol’s Servo Robot Station for Tabletop Mechatronics (87-TMS4) provides robot integration for Table Top Mechatronics with the Pegasus servo robot mounted on a traverse. Fully supported by Amatrol’s curriculum, learners will practice robot programming and robot interfacing to Amatrol’s portable Mechatronics system to create applications such as a robot-based inventory station. The ability to expand a Tabletop Mechatronics system to include a servo robot is unmatched in the industry.

To update the Tabletop Mechatronics System for operation with the Pegasus robot, this robot integration package includes three conveyor chute assemblies and a feeder assembly all equipped with sensors. These sensors are wired to the Mechatronics system’s PLC to indicate when parts are present. Additionally, this system contains replacement foot supports, used to adjust system height, and other items required to interface the servo robot and servo traverse to Tabletop Mechatronics.

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AB CompactLogix L16 Learning System

Amatrol’s Vision Inspection Learning Systems (87-VS1AB53A) teach the use of web-based maintenance communications in a Smart Factory environment. These systems use a machine vision camera to examine parts traveling through the 870-series Mechatronics system and signal a PLC to reject or accept parts based on results from the examinations. The system can be used as a standalone product, but it is highly suggested for use with one or more Mechatronics carts.

The Smart Factory network communications training systems feature real-world equipment learners will encounter on the job, including configuring PC Vision Programming Software. The systems combine hands-on skills practice with in-depth multimedia curriculum for a well-rounded learning experience that will prepare learners to make an immediate impact in the technologically-advanced Smart Factory environments of the present and future through major topics like machine vision basics, machine vision operation, and machine vision software.

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Amatrol’s Pegasus Robotics Simulation Learning System (88-RSS1) teaches the programming and operation of the Pegasus articulated servo robot. The Pegasus simulation software includes powerful 3D graphic simulation tools that reproduce the Pegasus and the workcells in realistic 3D images with dynamic characteristics similar to actual operation. Learners can see four different views of a workspace simultaneously. Solids modeling technology provides a realistic view of program results, including collision detection.

The programs simulated in the Pegasus software are the same used by the actual robot. Learners can simulate an application using the software and then transfer that program to the robot for real-world operation. This capability enables multiple learners to effectively share a single robot, a “must” for project-oriented classrooms. The software is Windows compatible and includes a virtual teach pendant, interpreter window for execution viewing, digital I/O handling, and an excellent library of workcell objects. Modern robotic engineers and operators are using this form of graphic modeling to create, test, and extend robotic applications.

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AD Base 1 Oracle

The Advantage Base 1 Oracle has been designed so that a number of manufacturer’s laser engravers can sit on top of the extractor, effectively doubling it up as a workstation.

All the Base units in the range have the option of an onboard compressor for a compact installation. BOFA’s ‘Easi-Seal’ filter location makes filter change easy, quick and safe.

The revolutionary Auto-Voltage Sensing Turbine automatically self-adjusts to run on any voltage worldwide, whilst the Reverse Flow filter technology enhances filter performance and ensures longer filter life.
AD Base 2 Oracle

The Laser Companion 'Ride On' range has been designed so that a number of manufacturer's laser engravers can sit on top of the extractor, effectively doubling it up as a workstation.

The Advantage Base 2 Oracle has been designed so that a number of laser engravers can sit on top of the extractor, effectively doubling it up as a workstation.

All the Base units in the range have the option of an onboard compressor for a compact installation. BOFA’s Easi-Glide filter location mechanism makes filter changes easy, quick and safe.
AD Base 3

The Advantage Base 3 has been designed specifically for the Universal VersaLaser engraver. The dimensions of the unit allow the VersaLaser to fit perfectly onto the extractor, effectively doubling it up as a workstation. The unit is also offered with an onboard air compressor to provide the laser with its air assist requirements and comes complete with extraction hose kit and compressor link up on compressor models.
AD Base Z

The Advantage Base Z has been designed specifically for the new Epilog Zing laser engraver. The dimensions of the unit allow the Zing to fit perfectly onto the extractor.
AD GoldSEAL RS

The AD GoldSEAL RS is a dust extraction system designed for the jewelry industry that recovers and collects precious metals.

The metal particles are collected in an easy to remove tray and the HEPA filter can be incinerated to reveal the precious metal collected in the filtration process.

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AD Universal

The AD Universal fume extraction and filtration system has been designed to provide cost-effective solutions for light to medium duty applications. These compact systems are ideal for small-scale industrial environments and light laser coding applications.
Amatrol High School Learning Programs

High school students are destined to become knowledge workers, regardless of whatever specific career choice they make. Engineering and technology offer some of the most rewarding career opportunities possible! Amatrol’s high school programs are designed to engage students who demand a high degree of interactivity and challenge to keep them interested and learning. All of our high school programs articulate to colleges for up to 18 credit hours.
Amatrol Level 1 Programmable Controllers

Item Number:
890-PEC-B

The model 890-PEC-B Programmable Controller Troubleshooting Learning System teaches programming and troubleshooting of programmable controllers and their use in industrial, commercial, and residential applications. The 890-PEC-B System teaches PLC troubleshooting like no other product by providing a hands-on learning station that models real world PLC-controlled machines with up to 40 faults that can be inserted into the system.
Amatrol's Fluid Power Training Systems

Amatrol’s fluid power training systems are the best in the industry. Our learning programs are developed in partnership with industry and education to ensure that the skills are on target to support modern industry needs.
Amatrol's STEM Program

Amatrol’s High School Learning Systems create the need for students to want to learn math and science – they can’t interact with the exciting technology without it. Learning is interactive and challenging, keeping them engaged and wanting to do more. The math and science so desperately needed for 80% of jobs today is a natural outcome.