Pignat’s OTP Pilots simulate full-scale industrial processes, giving students and professionals a realistic, high-fidelity environment to explore advanced chemical engineering operations. These systems replicate complex processes like controlled continuous distillation, CO₂ absorption and regeneration, and distillation control using industrial-grade components and instrumentation.

Designed for universities, pilot plants, and advanced workforce development centers, OTP Pilots emphasize safety, control systems, and operational efficiency. Learners gain experience with real process variables, troubleshooting, and scalable process optimization—preparing them for roles in chemical manufacturing, environmental engineering, and process design.

Absorption processes are critical in gas-liquid operations where a component from a gas phase is transferred into a liquid solvent. Commonly used in environmental control (e.g., CO₂ capture) and chemical production, these systems help study parameters such as gas solubility, contact efficiency, and column dynamics. Educational units like Pignat’s ABS/100 and ABS/2000 provide hands-on training in both manual and automated gas absorption processes, reinforcing understanding through transparent components and real-time instrumentation.

Adsorption is a surface-based separation technique in which molecules from a fluid phase adhere to a solid surface, often used for purification, drying, and environmental applications. With units like ADM/2000 and ADS/2000, learners can explore gas-solid and liquid-solid adsorption in lab and pilot scales. These systems support detailed study of breakthrough curves, isotherms, and regeneration cycles, making them ideal for chemical engineering and process technology programs.

Crystallization is a key method for purifying solid compounds from liquids and is widely used in pharmaceuticals, food processing, and chemical manufacturing. Pignat’s CRA/100 and CRA/200 systems enable the study of both batch and continuous crystallization. These units support investigation into cooling and evaporation methods, crystal size distribution, and process optimization—ideal for demonstrating real-world industrial separation techniques in an academic setting.

Distillation is a fundamental separation technique that exploits differences in boiling points to purify or fractionate chemical mixtures. Pignat’s product line ranges from lab-scale DVI/100 and DVI/300 mini units to advanced pilot-scale DVI/6000 systems. These solutions cover essential concepts like mass and energy balances, reflux ratios, thermosiphon reboilers, and differential pressure monitoring, preparing students and professionals for real-world industrial distillation operations.

An ebulliometer is used to determine the boiling point of liquids and study vapor-liquid equilibrium, a core topic in thermodynamics. Pignat’s EEA/1000 and EEA/2000 ebulliometers allow for both manual and automated experiments, supporting instruction in azeotrope formation, Raoult’s Law, and boiling point elevation. These compact units serve as vital tools in chemical engineering labs focusing on phase equilibrium and fluid properties.

Liquid-liquid extraction is a separation method used to isolate compounds based on solubility differences in two immiscible liquids. Pignat’s ELA/100 and ELA/3000 stirred extraction units, along with the ELM/2000 mixer-settler system, allow learners to explore batch and continuous extraction processes. These systems are ideal for studying partition coefficients, emulsion formation, and separation efficiency in pharmaceutical, food, and chemical industries.

Evaporation is essential for concentrating solutions by removing solvents, typically water, through thermal energy. Pignat offers both simple (EVV/100) and multiple-effect (EVV/1000, EVV/2000) evaporators to demonstrate core concepts like heat transfer, boiling point elevation, and energy savings through effect cascading. These units are ideal for exploring process efficiencies and the design considerations found in food processing and chemical production.

Filtration is a solid-liquid separation process that is foundational in industries such as pharmaceuticals, water treatment, and chemical manufacturing. Pignat’s FSP/3000, FIL/2000, and FIP/2000 units offer varied filtration methods and study parameters such as flow rate, cake resistance, and filter media selection. These systems enhance student comprehension of industrial-scale separation challenges while maintaining hands-on laboratory relevance.

Chemical reaction systems provide students with practical experience in kinetics, reactor design, and process control. Pignat’s REA/2000 and REA/3000 reactors offer both basic and computerized training platforms to investigate isothermal and non-isothermal reactions. These units are designed to demonstrate fundamental reaction engineering principles, including residence time distribution, catalyst behavior, and heat effects, preparing learners for diverse applications in chemical and pharmaceutical industries.

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  • FANUC CRX-5 Fenceless Cart
    FANUC CRX-5 Fenceless Cart – a collaborative robot solution with steel or aluminum cart options, integrated iRVision, and industry-leading safety features for flexible automation in education and industry.
  • FANUC’s NEW Fenceless Cart
    The NEW FANUC LR Mate 200iD/4S Fenceless CERT Cart was developed from combining FANUC DCS Position and Speed Check software with an Allen Bradley SafeZone Mini Safety Laser Scanner. The result is FANUC’s NEW Fenceless Cart that will still fit through a standard door and runs off 110V power. The Fenceless cart allows a greater work envelope and introduces students to the latest in integrated safety products from FANUC and Allen Bradley.
  • Geothermal Training Equipment
    Item Number:
    95-GEO3
    Amatrol’s Geothermal Flush Cart Learning System (95-GEO3) teaches how to purge debris and air from the geothermal loop and then charge it with a glycol/water solution
  • Geothermal Training Equipment
    Item Number:
    950-GEO1
    Amatrol’s 950-GEO1 Geothermal Energy Training System enables learners to understand and apply their newly obtained technician skills in the ever-growing area of geothermal energy.
  • Amatrol Geothermal Training Systems
    Item Number:
    950-GEO1D
    Amatrol’s 950-GEO1 Geothermal Energy Training System enables learners to understand and apply their newly obtained technician skills in the ever-growing area of geothermal energy.
  • Geothermal Troubleshooting Trainer
    Item Number:
    950-GEO2D
    Amatrol’s 950-GEO2D Geothermal Troubleshooting Learning System with Desuperheater uses an exposed component layout so that learners can see each component’s role in a geothermal system.
  • Amatrol HVAC/R Learning Systems
    Item Number:
    T7031
    With Amatrol’s Refrigerant Recovery and Charging Learning System for R-134a, you can train future HVAC/R technicians hands-on the critical technical skills required for a successful career. Students will work with real equipment, including a recovery machine, manifold gauges, submersible cooler, temperature probe, filter dryer, low side liquid charger, vacuum pump, and micron vacuum gauge.
  • HVAC/R Career & Technical Education Training Equipment
    Item Number:
    T7032
    Teach aspiring HVAC/R technicians the critical technical skills needed to succeed on the job with Amatrol’s Refrigerant Recovery and Charging Learning System for R-410a (T7032). Students will work with real equipment, including a recovery machine, manifold gauges, submersible cooler, temperature probe, filter dryer, liquid vaporizer, low side liquid charger, vacuum pump, and micron vacuum gauge.
  • Heat Pump Trainer
    Item Number:
    T7100
    Amatrol’s Residential Heat Pump Troubleshooting Learning System (T7100) is used to teach hands-on the critical skills HVAC/R technicians need to succeed when working with residential HVAC systems that use a heat pump and traditional ducting. Students will work with real equipment, including a heat pump condenser, heat pump air handler, Wi-Fi-enabled thermostat, fuse box, ducting, and manifold.
  • Amatrol HVAC/R Learning Systems
    Item Number:
    T7130
    With Amatrol’s Residential Mini-Split Heat Pump Learning System (T7130) you can teach the critical hands-on technical skills HVAC/R technicians need when working with residential ductless (“mini-split”) HVAC systems. Students will work with real equipment, including a heat pump condenser, evaporator unit, thermostat, panel-mounted gauges, and condensate pump.

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