SACA Micro-Credentials are industry-recognized certifications that validate hands-on technical skills in automation, manufacturing, and Industry 4.0 environments. Designed for both students and professionals, these stackable credentials allow learners to build targeted competencies in electrical systems, PLC programming, smart manufacturing, fluid power, process control, robotics, and more. By aligning directly with employer needs, SACA credentials help bridge the skills gap and prepare the workforce for the future of advanced manufacturing.
These micro-credentials focus on building core competencies in electrical circuits, motor control systems, and variable frequency drives (VFDs). Learners gain the ability to install, configure, troubleshoot, and maintain a range of electrical systems commonly used in advanced manufacturing environments. Each credential emphasizes real-world application, safety best practices, and proficiency with industry-standard tools and components.
This micro-credential prepares individuals to connect, adjust, operate, troubleshoot, and analyze electrical circuits using essential components such as resistors, capacitors, inductors, DC motors, solenoids, manual switches, relays, fuses, and circuit breakers. Learners develop skills in reading electrical diagrams, applying Ohm’s and Kirchhoff’s Laws, interpreting series/parallel circuits, and using digital multimeters. Emphasis is placed on adhering to electrical safety standards and ensuring proper circuit protection.
Focuses on operating and wiring three-phase AC motor control circuits, including reversing magnetic motor starters, control relays, timer relays, pushbuttons, and limit switches. Learners master ladder logic diagram interpretation, proper grounding, and wiring motors for high and low voltage configurations. Safety procedures for motor control systems are integrated throughout the training to ensure competence in real-world applications.
Covers the installation, configuration, and operation of AC variable frequency drives in volts-per-hertz mode. Students learn to perform standard and emergency startups/shutdowns, adjust parameters, change speed controls, interface with external I/O, and troubleshoot error codes. Emphasis is on VFD safety procedures, performance optimization, and parameter configuration for acceleration, deceleration, and braking.
Prepares learners to identify and resolve faults in motor control circuits and VFD systems. Training includes component testing with multimeters, clamp-on ammeters, and PLC status indicators. Applications cover troubleshooting magnetic motor starters, control relays, manual switches, sensors, and variable frequency drives while applying systematic fault isolation methods.
Provides hands-on training in installing and commissioning electrical motor control circuits. Skills include interpreting wiring diagrams, sizing circuit protection, mounting components in control cabinets, wiring motors, grounding systems, and routing wires through conduits and raceways. Safety compliance and proper use of PPE are reinforced throughout the installation process.
Develops troubleshooting skills for AC and DC motors, including series, compound, shunt, dual voltage, wye/delta, and capacitor-start motors. Learners perform root cause failure analysis, measure torque and power, and apply systematic diagnostic methods. The course also covers safe use of testing tools such as multimeters, ammeters, and megohmmeters.
Advanced training in configuring and troubleshooting VFDs using sensorless vector and flux vector control modes. Skills include encoder wiring and testing, external speed control setup, Ethernet and USB communication configuration, and PLC integration for data exchange. Focus is placed on optimizing performance and ensuring system stability in industrial environments.
These micro-credentials focus on building core competencies in electrical circuits, motor control systems, and variable frequency drives (VFDs). Learners gain the ability to install, configure, troubleshoot, and maintain a range of electrical systems commonly used in advanced manufacturing environments. Each credential emphasizes real-world application, safety best practices, and proficiency with industry-standard tools and components.
This micro-credential prepares individuals to connect, adjust, operate, troubleshoot, and analyze electrical circuits using essential components such as resistors, capacitors, inductors, DC motors, solenoids, manual switches, relays, fuses, and circuit breakers. Learners develop skills in reading electrical diagrams, applying Ohm’s and Kirchhoff’s Laws, interpreting series/parallel circuits, and using digital multimeters. Emphasis is placed on adhering to electrical safety standards and ensuring proper circuit protection.
Focuses on operating and wiring three-phase AC motor control circuits, including reversing magnetic motor starters, control relays, timer relays, pushbuttons, and limit switches. Learners master ladder logic diagram interpretation, proper grounding, and wiring motors for high and low voltage configurations. Safety procedures for motor control systems are integrated throughout the training to ensure competence in real-world applications.
Covers the installation, configuration, and operation of AC variable frequency drives in volts-per-hertz mode. Students learn to perform standard and emergency startups/shutdowns, adjust parameters, change speed controls, interface with external I/O, and troubleshoot error codes. Emphasis is on VFD safety procedures, performance optimization, and parameter configuration for acceleration, deceleration, and braking.
Prepares learners to identify and resolve faults in motor control circuits and VFD systems. Training includes component testing with multimeters, clamp-on ammeters, and PLC status indicators. Applications cover troubleshooting magnetic motor starters, control relays, manual switches, sensors, and variable frequency drives while applying systematic fault isolation methods.
Provides hands-on training in installing and commissioning electrical motor control circuits. Skills include interpreting wiring diagrams, sizing circuit protection, mounting components in control cabinets, wiring motors, grounding systems, and routing wires through conduits and raceways. Safety compliance and proper use of PPE are reinforced throughout the installation process.
Develops troubleshooting skills for AC and DC motors, including series, compound, shunt, dual voltage, wye/delta, and capacitor-start motors. Learners perform root cause failure analysis, measure torque and power, and apply systematic diagnostic methods. The course also covers safe use of testing tools such as multimeters, ammeters, and megohmmeters.
Advanced training in configuring and troubleshooting VFDs using sensorless vector and flux vector control modes. Skills include encoder wiring and testing, external speed control setup, Ethernet and USB communication configuration, and PLC integration for data exchange. Focus is placed on optimizing performance and ensuring system stability in industrial environments.
These micro-credentials build progressive competency in programmable logic controllers (PLCs) and industrial Ethernet. Learners move from safe operation and basic programming to advanced diagnostics, analog control, distributed I/O, and secure device-to-device communications. Emphasis is placed on real-world troubleshooting, HMI interaction, and commissioning skills that keep automated systems running with minimal downtime.
Introduces PLC fundamentals: safe operation, startup/shutdown, mode selection, and basic to intermediate ladder logic (contacts, coils, timers, counters, math, comparisons). Learners configure PC drivers to communicate with the controller, transfer programs, set up discrete I/O, and deploy HMI projects to monitor and control electro-pneumatic and on/off motor applications.
Focuses on diagnosing PLC hardware and field I/O issues using systematic methods. Participants test power supplies, processors, chassis, input/output modules, and device wiring with PLC software tools, multimeters, and status indicators—then apply fault isolation to multi-step machine sequences controlled by electro-pneumatics and motor circuits.
Advances PLC capability with analog I/O and HMI integration. Learners program, operate, and troubleshoot logic that uses analog instructions; configure alarms and interactive objects in HMI screens; and validate end-to-end signal paths to ensure accurate measurement, scaling, and closed-loop control.
Extends PLC skills to distributed architectures and industrial protocols. Training includes Ethernet/IP PLC-to-PLC data exchange, Modbus and serial communications, statement list programming, and interpreting advanced constructs such as PID, arrays, strings, and data conversion. Ideal for multi-controller cells and plant-wide integrations.
Covers the basics of industrial Ethernet: IP addressing, static vs. dynamic assignment, star topologies, and Layer-2 managed switch setup. Learners connect PLCs, robots, HMIs, and smart devices; configure subnets and port security; and monitor switch diagnostics to verify performance and health.
Delves into advanced networking for automation systems. Topics include PLC implicit/explicit messaging, distributed I/O over Ethernet, VFD-PLC communications, VLAN segmentation for security, wireless networking, and IACS network troubleshooting—preparing learners to commission robust, scalable networks.
These micro-credentials build the foundation for Industry 4.0 by teaching learners how to select, wire, and integrate sensors; collect and move production data; visualize performance; and secure networks and devices. Participants progress from basic discrete sensing and relay logic to IO-Link, RFID/barcode identification, cloud data pipelines, analytics, and cybersecurity—skills that enable connected, data-driven operations.
Introduces discrete sensing and relay-based sequencing using inductive, capacitive, photoelectric, reed, and Hall-effect sensors. Learners wire, adjust, and test sensors; interpret ladder logic; and implement timing and interlocks for motors and electro-pneumatic actuators. Emphasis is placed on selecting the right sensor for the application and validating signal reliability.
Covers smart devices—IO-Link sensors, stack lights, RFID, and barcode readers—and their integration over Ethernet. Learners configure IO-Link Masters, download IODD/EDS files, and program PLCs/HMIs to use device data for common automation tasks. Training includes commissioning barcode/RFID systems and moving data to controllers via Ethernet/serial converters.
Focuses on IO-Link in process environments. Participants configure Masters and integrate point-level, analog pressure, and analog level sensors; calibrate devices; drive smart stack lights; and close the loop with valve positioners. The result is faster commissioning, richer diagnostics, and simplified device replacement.
Establishes core concepts of Smart Manufacturing, IIoT, and Industry 4.0. Learners safely operate basic smart systems, use HMIs to view parameters and energy usage, and perform point-to-point Ethernet device tests—building confidence with connected automation and data visibility.
Teaches how to identify production data types and stand up a cloud data pipeline. Learners interface analog/discrete sensors, configure wired/wireless Ethernet, validate data capture, and view stored datasets—creating a repeatable framework for machine and process telemetry.
Moves from raw data to insight. Participants build visual dashboards in controller-based and dedicated systems, configure OPC servers, enable Bluetooth transfers, and prepare data for analysis in Excel. The focus is on turning live signals into actionable KPIs for production and maintenance.
Covers threat awareness and best practices for securing smart factories. Learners assess risks to data at rest/in transit, configure secure LAN segments and firewalls, and apply response procedures to cyber incidents—aligning operational technology with modern security expectations.
(In Development) Introduces SCADA and cloud analytics at scale. Topics include OPC configuration to PLCs and devices, alarm dashboards, CMMS integration, SQL database setup and querying, and analysis workflows to optimize throughput, quality, and uptime.
Hands-on with process visualization software and OPC UA. Learners create projects, add dynamic analog objects and alarms, and validate end-to-end communications from field devices to dashboards—establishing standards for consistent HMI/SCADA development.
Bridges control and visualization: program PID control in PLC/DCS, command VFDs via Ethernet/IP, and build supervisory screens that both display and write setpoints. Learners implement motorized valves and IO-Link instrumentation for robust closed-loop control.
These micro-credentials provide hands-on skills for installing, aligning, maintaining, and troubleshooting mechanical drive systems. Learners progress from basic belt and chain drives to advanced couplings, gears, and precision alignment. Emphasis is placed on safety, correct installation practices, component selection, and efficiency optimization to keep industrial equipment running at peak performance.
Covers installation, alignment, tensioning, and operation of basic power transmission systems including jaw couplings, FHP chain drives, v-belt drives, spur gears, and bearings. Learners practice mounting motors, checking for soft foot, calculating speed/torque, applying lubrication, and interpreting mechanical specifications.
Expands skills to heavy-duty drives such as grid, gear, flange couplings, QD/taper lock bushings, timing/HTD belts, and heavy/silent chains. Training includes reverse dial indicator shaft alignment, wear detection, and component sizing for specific load requirements.
(In Development) Focuses on bearing types—plain, ball, roller, and duplex angular contact—and sealing methods. Learners install bearings using presses, heaters, pullers, and precision tools, ensuring proper lubrication and service life.
(In Development) Adds linear and clutch systems to mechanical transmission skills. Topics include electromagnetic brakes, ball screw drives, friction clutches, and cam clutches, along with installation and troubleshooting procedures.
Introduces precision alignment using laser systems. Learners configure alignment equipment, correct for soft foot, use jackbolts for rough adjustment, and interpret manufacturer tolerances—ensuring optimal alignment and reduced wear.
These micro-credentials focus on the principles, operation, maintenance, and troubleshooting of pneumatic and hydraulic systems. Learners gain hands-on experience with industrial components, safety best practices, and diagnostic techniques to ensure reliable performance of fluid power equipment in manufacturing and process control environments.
Introduces pneumatic system operation, adjustment, and analysis using compressors, filters, regulators, lubricators, valves, cylinders, and motors. Learners read pneumatic diagrams, apply Pascal’s Law, set pressure and lubrication rates, and measure system performance while following pneumatic safety procedures.
Focuses on diagnosing and resolving issues in electro-pneumatic PLC-controlled systems. Students test filters, regulators, valves, sensors, cylinders, and motors, using systematic troubleshooting methods with multimeters and PLC status indicators to quickly identify and correct faults.
Covers hydraulic principles, operation, and analysis with pumps, valves, actuators, accumulators, and flow measurement devices. Learners apply safety rules, read hydraulic schematics, perform startup/shutdown, and measure system performance while understanding the relationship between pressure, force, and area.
Teaches installation and preventative maintenance for hydraulic systems. Skills include replacing components, inspecting and sampling fluid, cleaning reservoirs, interpreting oil specifications, and bleeding cylinders—ensuring system longevity and reliability.
(In Development) Builds on Hydraulic Systems 1 with heavy-duty applications using variable volume pumps, advanced flow and pressure control valves, cushioned cylinders, counterbalance valves, and unloader valves.
(In Development) Prepares learners to troubleshoot electro-hydraulic PLC-controlled systems. Covers fault isolation for pumps, valves, sensors, and actuators, with diagnostic techniques using multimeters, status indicators, and PLC monitoring tools.
These micro-credentials prepare learners to work with process measurement, control, and troubleshooting across industrial applications. Training covers smart transmitters, loop controllers, closed-loop systems, analytical measurement, and data acquisition. Learners develop skills to install, configure, tune, and maintain process control equipment while following safety protocols and industry standards.
Introduces process control instrumentation and documentation. Learners configure and monitor smart transmitters, interpret instrument tags, apply safety procedures, and use local displays and HART protocols to set up differential pressure transmitters and view diagnostic messages.
Advances instrumentation skills by configuring smart transmitters for pressure, temperature, level, and flow measurement using Bluetooth, HART, and web server access. Includes setup for magnetic, radar, and Coriolis flowmeters and remote monitoring capabilities.
Focuses on liquid level and flow control loops. Learners connect and configure sensors, loop controllers, pneumatic proportional valves, and I/P converters. Training includes programming closed-loop functions, tuning systems, and integrating discrete I/O control into process applications.
Covers temperature measurement and control using thermocouples, RTDs, and thermistors. Learners program closed-loop and on/off temperature control systems, connect pneumatic and electronic control elements, and interpret temperature process documentation.
Teaches pressure measurement and control systems, including split-range and gas blanket applications. Learners configure proportional control valves, analog sensors, LED displays, and loop controllers for a variety of closed-loop and on/off systems.
Introduces analytical process control with pH measurement and dosing. Learners set up and maintain pH electrodes, metering pumps, and controllers for both batch and continuous closed-loop control, ensuring accuracy and stability in process chemistry.
Develops troubleshooting techniques for process control equipment, including sensors, valves, converters, and controllers. Learners apply systematic methods to resolve level, flow, and on/off control issues while adhering to process safety standards.
Teaches setup and configuration of digital chart recorders for various sensor inputs, including RTD, thermocouple, analog voltage/current, and frequency/pulse. Learners transfer data to a PC, configure alarms/events, and apply math functions for analysis.
Focuses on installing and configuring digital valve positioners. Learners perform closed-loop control using HART and Bluetooth-enabled devices, monitor performance, and integrate positioners into process control loops for precise flow regulation.
These micro-credentials prepare learners to work with Industry 4.0 smart manufacturing cells, robotic systems, and automation equipment. Training covers system setup, programming, integration with PLCs, conveyor systems, autonomous mobile robots, and machine vision. Participants gain the skills to operate, troubleshoot, and optimize interconnected manufacturing processes for efficiency and quality.
Introduces smart factory concepts and hands-on integration of conveyors, actuators, sensors, and robots into a multi-station automated process. Learners configure PLC and robot controllers, implement Ethernet/IP and discrete I/O handshaking, and program pick-and-place, sorting, and assembly tasks.
(In Development) Expands on Smart Factory Systems 1 with torque control, pressure testing, automated parts storage, and cloud-based MES integration. Training includes HMI order entry, mobile device monitoring, and Ethernet communications between multiple PLCs.
Provides foundational skills in industrial robot setup, operation, and safety. Learners perform startup/shutdown, emergency recovery, joint and Cartesian jogging, frame definition, program selection, and basic fault recovery using a teach pendant.
Teaches robot programming and PLC integration for applications such as pick-and-place, assembly, and machine tending. Learners develop programs using motion commands, offsets, data registers, branching, loops, and I/O handshaking for efficient cycle times.
(In Development) Adds advanced integration skills including analog I/O interfacing, Ethernet/IP communications with PLCs, and vision-guided robotics. Learners perform inspection tasks, optimize program flow, and troubleshoot robot and controller alarms.
(In Development) Covers AMR operation, programming, and mapping. Learners configure missions with logic and I/O, set up Wi-Fi communications, and troubleshoot navigation and performance issues using PC-based software tools.
(In Development) Focuses on asynchronous pallet transfer conveyor systems with RFID tracking. Learners program PLC logic for conveyor sequences, configure HMI controls, test system performance, and validate Ethernet communications for tracking data.
(In Development) Introduces 2D black-and-white vision systems for inspection tasks. Learners adjust lighting and camera settings, configure vision parameters, program part detection and measurement, and interface results with PLCs via Ethernet or discrete I/O.
These micro-credentials provide the skills to safely lift, move, and install equipment, as well as perform predictive maintenance to extend equipment life. Learners gain knowledge of rigging hardware, load calculations, safe lifting techniques, and vibration analysis for proactive problem detection in mechanical systems.
(In Development) Introduces basic rigging concepts and equipment including hooks, shackles, slings, spreader beams, and hoists. Learners calculate load weight, determine center of gravity, and select the appropriate hitch type while following rigging safety rules.
(In Development) Expands on Rigging Systems 1 to include synthetic slings, dollies, pry bars, rollers, and hydraulic jacks. Learners identify crane types, apply crane hand signals, and execute safe load movements in more complex lifting scenarios.
(In Development) Focuses on vibration monitoring and analysis for bearings, belt/chain drives, and rotating shafts. Learners mount sensors, collect vibration data, interpret severity charts, and recommend maintenance actions before failures occur.
These micro-credentials focus on the installation, operation, and troubleshooting of industrial electronic systems used in automation and control environments. Learners develop skills in working with DC/AC circuits, solid-state devices, industrial power supplies, and control systems integration, with an emphasis on safety and precision.
Introduces industrial electronic components such as diodes, rectification circuits, regulators, BJTs, and analog sensors. Learners connect, operate, and troubleshoot linear DC power supplies and input devices, using multimeters, oscilloscopes, and status indicators to verify performance and diagnose faults.
Expands into switching circuits for motor control, heating, and power conversion. Components include FETs, MOSFETs, IGBTs, PWM amplifiers, operational amplifiers, SCRs, and TRIACs. Learners troubleshoot these systems using advanced diagnostic tools and interpret complex circuit diagrams.
Covers the installation and commissioning of PLC-, HMI-, and VFD-based control systems. Learners interpret wiring diagrams, mount and ground devices, route wiring, solder components, and install industrial communication networks such as Modbus and Ethernet for integrated system control.
SACA micro-credentials set a nationally recognized standard for Industry 4.0 skills. We provide the training equipment, curriculum, and support needed to align your program with these credentials—helping you prepare students for high-demand careers while meeting industry expectations.
Partner with us to design a hands-on learning environment that integrates seamlessly with SACA certification pathways, from foundational skills to advanced automation and smart manufacturing.
