Intellia Overhead Crane Simulator

Virtual Training Solution for Overhead Crane Operators

The Intellia Overhead Crane Simulator Training Pack provides realistic, immersive training that promotes safety and efficiency. Featuring varied attachments and control scheme options, this training pack helps significantly lower training expenses, accelerate training completion, and minimize the likelihood of serious safety incidents.

Instructors can further enrich the learning experience by combining the Overhead Crane Simulator Training Pack with Intellia Instructor, allowing them to introduce faults into exercises and access detailed performance tracking and reporting features. While tailored primarily for steel producers and manufacturers, the Overhead Crane Simulator Training Pack can also be customized to suit a variety of industrial applications and training needs.

Training Pack Features

Multiple controls and attachments: With multiple attachments and control schemes, the Overhead Crane Training Pack offers more flexibility than any other solution.

Longer, open-ended scenarios: Provide simulation training that is as close to real work demands as possible for a deeper learning experience.

Interactive faults*: Inject machine malfunctions and distractions into exercises to prepare operators for the unexpected and reduce the likelihood of a safety incident.

Set in a realistic virtual warehouse environment, the Overhead Crane Simulator Training Pack includes exercises designed to provide operators with true-to-life scenarios that develop the skills they’ll need when working with real equipment.

  • Steel Coils - C-Hook: Teaches operators how to manipulate the c-hook to load and unload steel coils from a conveyor belt.
  • Steel Coils - Coil Tong: Teaches operators how to manipulate the coil grab to load and unload steel coils from a truck.
  • Steel Slab - Slab Tong: Teaches operators how to manipulate the slab tong to lift steel slabs.

With the Overhead Crane Simulator Training Pack, instructors gain essential objective insights into operator safety and performance. These metrics include:

  • Pendulum count
  • Cycles per hour
  • Overload
  • Anti-two-block alarm count
  • Collisions

Take your training to the next level with Intellia Instructor. Designed to empower organizations to scale their training, Intellia Instructor includes sophisticated report generation, customizable learning paths, live faults and weather challenges, and streamlined administrative functions. Uncoupled and untethered from a teaching station, instructors can support multiple trainees in real time via tablet while closely monitoring each individual’s performance.

Simulated Equipment Specs

  • Equipment type: Overhead bridge crane
  • Operating Weight: 9760 kg / 21517 lb
  • Engine Power: 111 kW / 148 hp
  • Swing Speed: 12 RPM
  • Capacity: 25 tons
  • Attachments: C-Hook, Coil Tong, Hoist Slab Tong

Compatible Hardware

Controls

  • Cobra joysticks
  • Control lever box**
  • Pendant controls**
  • Remote belly box**

As with all CM Labs training packs, the Overhead Crane Simulator Training Pack is built to engineering-grade specifications and showcases the most realistic machine behavior on the market. From the overhead crane’s attachment movements to its cabling system and how it reacts under loads, each detail is meticulously recreated.

As a result, the Overhead Crane Simulator Training Pack delivers the most transferable operator skills anywhere, outside of real equipment. Trainees can build the muscle memory they need to safely and effectively operate an overhead bridge crane using the C-Hook, Coil Tong, and Hoist Slab Tong attachments.

More Information

*Intellia Instructor necessary for injecting faults into exercises.

**Only supported on Edge Plus and Advantage series simulators.

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Intellia Overhead Crane Simulator Training Pack | CM Labs Simulations

Tailored for the industrial market, this training pack delivers unmatched realism along with several attachments, interactive faults, and multiple control schemes. Operators receive comprehensive, hands-on training in a realistic environment, developing the skills they need to confidently address real-world challenges.