Pignat’s OTP Pilots simulate full-scale industrial processes, giving students and professionals a realistic, high-fidelity environment to explore advanced chemical engineering operations. These systems replicate complex processes like controlled continuous distillation, CO₂ absorption and regeneration, and distillation control using industrial-grade components and instrumentation.
Designed for universities, pilot plants, and advanced workforce development centers, OTP Pilots emphasize safety, control systems, and operational efficiency. Learners gain experience with real process variables, troubleshooting, and scalable process optimization—preparing them for roles in chemical manufacturing, environmental engineering, and process design.
Absorption processes are critical in gas-liquid operations where a component from a gas phase is transferred into a liquid solvent. Commonly used in environmental control (e.g., CO₂ capture) and chemical production, these systems help study parameters such as gas solubility, contact efficiency, and column dynamics. Educational units like Pignat’s ABS/100 and ABS/2000 provide hands-on training in both manual and automated gas absorption processes, reinforcing understanding through transparent components and real-time instrumentation.
Adsorption is a surface-based separation technique in which molecules from a fluid phase adhere to a solid surface, often used for purification, drying, and environmental applications. With units like ADM/2000 and ADS/2000, learners can explore gas-solid and liquid-solid adsorption in lab and pilot scales. These systems support detailed study of breakthrough curves, isotherms, and regeneration cycles, making them ideal for chemical engineering and process technology programs.
Crystallization is a key method for purifying solid compounds from liquids and is widely used in pharmaceuticals, food processing, and chemical manufacturing. Pignat’s CRA/100 and CRA/200 systems enable the study of both batch and continuous crystallization. These units support investigation into cooling and evaporation methods, crystal size distribution, and process optimization—ideal for demonstrating real-world industrial separation techniques in an academic setting.
Distillation is a fundamental separation technique that exploits differences in boiling points to purify or fractionate chemical mixtures. Pignat’s product line ranges from lab-scale DVI/100 and DVI/300 mini units to advanced pilot-scale DVI/6000 systems. These solutions cover essential concepts like mass and energy balances, reflux ratios, thermosiphon reboilers, and differential pressure monitoring, preparing students and professionals for real-world industrial distillation operations.
An ebulliometer is used to determine the boiling point of liquids and study vapor-liquid equilibrium, a core topic in thermodynamics. Pignat’s EEA/1000 and EEA/2000 ebulliometers allow for both manual and automated experiments, supporting instruction in azeotrope formation, Raoult’s Law, and boiling point elevation. These compact units serve as vital tools in chemical engineering labs focusing on phase equilibrium and fluid properties.
Liquid-liquid extraction is a separation method used to isolate compounds based on solubility differences in two immiscible liquids. Pignat’s ELA/100 and ELA/3000 stirred extraction units, along with the ELM/2000 mixer-settler system, allow learners to explore batch and continuous extraction processes. These systems are ideal for studying partition coefficients, emulsion formation, and separation efficiency in pharmaceutical, food, and chemical industries.
Evaporation is essential for concentrating solutions by removing solvents, typically water, through thermal energy. Pignat offers both simple (EVV/100) and multiple-effect (EVV/1000, EVV/2000) evaporators to demonstrate core concepts like heat transfer, boiling point elevation, and energy savings through effect cascading. These units are ideal for exploring process efficiencies and the design considerations found in food processing and chemical production.
Filtration is a solid-liquid separation process that is foundational in industries such as pharmaceuticals, water treatment, and chemical manufacturing. Pignat’s FSP/3000, FIL/2000, and FIP/2000 units offer varied filtration methods and study parameters such as flow rate, cake resistance, and filter media selection. These systems enhance student comprehension of industrial-scale separation challenges while maintaining hands-on laboratory relevance.
Chemical reaction systems provide students with practical experience in kinetics, reactor design, and process control. Pignat’s REA/2000 and REA/3000 reactors offer both basic and computerized training platforms to investigate isothermal and non-isothermal reactions. These units are designed to demonstrate fundamental reaction engineering principles, including residence time distribution, catalyst behavior, and heat effects, preparing learners for diverse applications in chemical and pharmaceutical industries.
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The Compact TranSim™ by Acron Aviation is a cost-effective, space-saving commercial truck driving simulator that delivers immersive, high-impact training without putting people or equipment at risk.
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Item Number:CPK-DRCG-001-002-003Keep the action contained, and easily host any indoor or outdoor drone competition with the Drone Cage System. The durable modular design is easy to assemble, transport, store, and re-use. With a variety of sizes, you can accommodate any classroom, gym, or convention center, and they easily combine for future expansion.
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Item Number:416-000DAC Worldwide’s Compound, Cumulatively Wound, DC Motor Training System (416-000) features a common compound wound DC motor used frequently throughout industry. Each motor module includes a welded aluminum mounting baseplate, aluminum control box support structure, and a steel control enclosure.
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Item Number:211-003DAC Worldwide's Compressor Inlet Unloader Valve Replica (211-003) is a plastic facsimile of an inlet unloader valve commonly found on positive displacement compressors.
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Item Number:211-004DAC's Compressor Outlet Channel Valve Replica (211-004) is a plastic facsimile of an outlet channel valve (or check valve), as found on positive displacement compressors.
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Item Number:373-195A full cutaway view of the valve body exposes the complete internal design characteristics, flow path, valve stem, compressor connection, backseat, front-seat, packing and gauge port, while retaining its operational characteristics.
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Item Number:REA/3000Pignat's Computerized Chemical Reactor (REA/3000) is a one-gallon, controlled, multi-purpose, jacketed glass reactor system specifically designed for education and research. This unit supports the study of controlled batch chemical reactions and allows students to operate and experience reaction processes and modify the variables upon which the reactions being studied are based.
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Item Number:373-519This Condenser Pressure Control Valve (KVR) Cutaway provides a full cutaway view of a control valve that exposes the complete internal components and operating principles.
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The Confined Space Entry simulation is ideal for future employees or supervisors who work in or around work environments that utilize confined spaces. This course will equip learners with the knowledge and skills necessary to safely enter and work in confined spaces.
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Item Number:CSMConnected Smart Manufacturing System (CSM™) integrates FANUC robotics, CNC machining, Rockwell PLC/HMI control, and APT integration training to teach Industry 4.0 manufacturing, automation, and troubleshooting skills.













